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EPCS - Emergency Pressure Control System

EPCS Overview

The Emergency Pressure Control System (EPCS) continuously monitors refrigerant pressure and

opens a crossover valve if an over-pressure situation is detected.  The crossover valve attempts
to relieve the zone's high-pressure refrigerant by transferring the refrigerant from the high-

pressure zone to a low-pressure zone.  In addition to the pressure sensors, a digital "trip" input

is provided to remotely trip the zone or test the EPCS functionality.

EPCS Interface

Zone Pressure Analog Sensors

Each EPCS zone is monitored by a pressure sensor.  When the zone's pressure exceeds either

the user adjustable setpoint or the fixed setpoint, the zone is tripped, the crossover valve is

opened and the EPCS goes in to an alarm condition.

Zone Crossover Valve Digital Output

Each EPCS zone has a crossover valve control output.  When energized, the digital output will

open the crossover valve to transfer the high-pressure refrigerant to a lower pressure vessel.

EPCS Functional Digital Output

When energized, the digital output will indicated the EPCS is functional - even if a zone has

tripped on a high pressure condition.  The Functional output will de-energize on loss of control

power, EPCS malfunction, pressure sensor fault or pressure sensor wiring fault.

EPCS Emergency Stop Digital Output

The EPCS Emergency Stop Digital Output is normally de-energized.  When energized, the digital

output should be wired to shutdown all associated refrigeration equipment such as

compressors.  The EPCS Reset input will reset the Emergency Stop output back to the de-

energized state provided all EPCS zones are in normal condition.

EPCS Alarm Annunciator Digital Output

When energized, the digital output indicates and over-pressure event or sensor malfunction has

occurred.  The EPCS Reset input will reset the Alarm Annunciator output back to the de-

energized state as long as all pressure sensors are functional.

EPCS Reset Digital Input

When EPCS Reset input is energized, the EPCS will reset any crossover valves which no longer

have an over-pressure condition.  The Alarm Annunciator will also be de-energized as long as all

pressure sensors are functional.

EPCS Test/Trip Digital Input

Each EPCS zone has a Test/Trip input.  When a EPCS Zone Test/Trip input is energized the zone

is tripped just as if the pressure exceeded the setpoint (ex. the crossover valve is opened and

the Alarm & Emergency Stop outputs are energized).

Summary of Contents for AGILITY Series

Page 1: ...e tablet laptop or PC b Built in online help system and documentation 2 Agility Controller Platform a Up to 4 Analog Sensor Inputs for measuring Temperature Pressure Humidity etc b Up to 2 fully isola...

Page 2: ...variety of applications i Up to 6 fans or pumps in any combination ii 1 alarm output for annunciators or alerting systems iii 1 fan fault alarm input b Fans can be a single speed or Variable Speed wit...

Page 3: ...bration location iii Mount in a location providing protection from damage iv Mount in a location providing easy access for servicing v Mount in proximity to controlled or monitored equipment to reduce...

Page 4: ...r equal Limit total network cabling length to 4000 feet QUICK START OVERVIEW 1 Install the Agility Controller following the provided installation instructions and wiring diagrams At a minimum wire the...

Page 5: ...require additional IT support to determine the Agility Controller s IP address obtained from the existing WiFi Access Point 3 Disable WiFi Access The WiFi interface is disabled WIFI NETWORK SETTINGS P...

Page 6: ...sk optional Enter the Broadcast Mask for this device If unknown or not required enter 0 0 0 0 d Eth0 Gateway Enter the Gateway address for this device For example 10 0 100 1 The default Gateway addres...

Page 7: ...c Type Speed i Up to 150Mbps data rate ii IEEE 802 11n g b is compatible with a wide range of WiFi devices 4 Ethernet Network a 10 100 BaseT b TCP IP Protocol...

Page 8: ...you wish to manually adjust the time and or date Daylight Saving Time Beginning Date Daylight Saving Time Ending Date Starting in March of 2007 daylight time in the United States began on the second S...

Page 9: ...onnect to Existing join existing WiFi network or Disable WiFi Access Access Point Channel Enter the WiFi Access Point channel This is only utilized for Local Access Point WiFi networks Typical values...

Page 10: ...uration have your IT department configure this device The Default button forces the network configuration back to the factory configured settings The Agility Controller s MAC Address is shown at the b...

Page 11: ...not entered the page s settings will still be displayed allowing observation but not modification Setup Passwords To access the Setup Passwords page from the Secure Access menu select Setup Passwords...

Page 12: ...tripped on a high pressure condition The Functional output will de energize on loss of control power EPCS malfunction pressure sensor fault or pressure sensor wiring fault EPCS Emergency Stop Digital...

Page 13: ...When the zone pressure exceeds either the Zone Trip Pressure or the fixed setpoint the zone is tripped and the crossover valve is opened Select Zone Type Each EPCS zone must be configured to its vess...

Page 14: ...nimum all circuits both inside the panel and interfaced to the panel be thoroughly verified as disconnected and safe with a high quality electrical meter which is tested to be functional before and af...

Page 15: ...ller has sent a message The RX LED indicates the Agility Controller has received a message The Ethernet jack has a green LED which indicates a basic connection to the network It does not indicate that...

Page 16: ...O Status to ascertain which sensor is faulting Moisture penetration into a sensor s enclosure is the most common source of sensor failure Refer to the sensor installation wiring diagrams for installa...

Page 17: ...hole at the lowest point to limit moisture related problems 3 Sensor is damaged or faulty and needs replacing Analog Sensor Calibration The Sensor Calibration routine permits small adjustments to fine...

Page 18: ...ooting The Agility Controller s two analog outputs generate an active 4 20mA signal to control variable speed or position devices including modulating valves and variable speed motors Since the Agilit...

Page 19: ...ure output voltage with a load connected 1 Connected load is very small less than 25mA and leakage current is causing the output to stay at or near 120VAC 2 Connect a larger load and re measure output...

Page 20: ...is corrupting the Ethernet network For example a newly installed web camera was improperly configured with the same IP address as the Agility Controller resulting in an address conflict The symptoms...

Page 21: ...V CR 2032 CH1 CH2 24VAC Power COM 2 COM 1 V Com Data Data Com Data Data Sig1 Ret1 Sig2 Ret2 Analog Outputs Pwr1 Sig1 Com1 Pwr2 Sig2 Com2 Pwr3 Sig3 Com3 Pwr4 Sig4 Com4 Analog Sensor Inputs 3V Battery D...

Page 22: ...1 C H2 CH1 CH2 CH3 CH4 Analog Configuration Agility Controller VDC 24 0 VDC 1 7 VDC 1 7 24V Power 4 20mA Signal Shi eld Sensor Transmitter Sensor Probe Should be between 23 and 25 VDC About 0 6 VDC 4...

Page 23: ...ission of The Controls Group In c LOGIX is a registered trademark of The Controls Group Inc Drawing Filename Date Rev Drawn by Title 07 11 2016 Agility Digital Input Output Schematic 01 MAG AgilityDig...

Page 24: ...3V CR2032 CH1 CH2 ON 24VAC Power COM 2 COM 1 V Com Data Data Com Data Data Sig1 Ret1 Sig2 Ret2 Analog Outputs Pwr1 Sig1 Com1 Pwr2 Sig2 Com2 Pwr3 Sig3 Com3 Pwr4 Sig4 Com4 Analog Sensor Inputs 3V Batte...

Page 25: ...K Black Or Orange field wiring panel wiring panel terminal block LEGEND R panel screw terminal L2 L2 W 14 L2 L2 P1 P1 NEUTRAL 14 Agility E P C S Wiring Diagram Agility_EPCS_Wiring_Diagram Zone 1 Press...

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