LIXiSE LXC9210 User Manual Download Page 9

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LXC9220/LXC9210

Series Genset Controller

Dongguan Tuancheng Automation Equipment Co.,LTD.

LXC9220/LXC9210 Product User Manual

Dongguan Tuancheng Automation Equipment Co.,LTD.

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T:+86-769-23836636

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F:+86-769-23166296

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www.lixise.com

Page

5. Operation

Operation

5.1.

5.1. Indicator

Indicator

Indicator light

light

Summary of Contents for LXC9210

Page 1: ...C Controller ontroller ontroller ontroller U U U User ser ser ser M M M Manual anual anual anual Ver1 3 Date 2013 12 25 Software Version Date Versio n Note 2012 08 21 1 1 Increased DTU binding and remote monitoring function 2013 07 01 1 2 Increase the panel can set parameters of the items 2013 12 25 1 3 Default configuration specifications typical application diagram updated LXC9220 LXC9220 LXC922...

Page 2: ... 5 2 Key functions 10 5 3 LCD display 11 5 4 Basic configuration 14 5 5 Advanced configuration 14 6 Auto start stop operation 15 6 1 Starting sequence 15 6 2 Stopping sequence 15 6 3 Manual start stop operation 16 6 4 Manual start operation 16 6 5 Manual stop operation 16 6 6 LXC9220 switch control procedures 16 6 6 1 Manual transfer procedures 16 6 6 2 Auto transfer procedures 17 6 7 LXC9210 swit...

Page 3: ...rical alarm data query 23 9 Protection 24 9 1 Shutdown alarm 24 9 2 Trip and stop alarm 25 9 3 Trip alarm 26 9 4 Warnings 26 10 Wirings 28 11 Parameters setting 30 11 1 Basic configuration parameters 30 11 2 Basic configuration 31 11 3 Advanced configuration parameter 33 11 4 Defined contents of configurable input ports 45 11 5 Enable definition of programmable output ports 47 11 6 Defined period ...

Page 4: ...mp Controller Power Voltage Output Fuel Relay Output 16Amp Controller Power Voltage Output Programmable Relay Output 1 7Amp Controller Power Voltage Output Programmable Relay Output 2 7Amp Controller Power Voltage Output Programmable Relay Output 3 7Amp Controller Power Voltage Output Programmable Relay Output 4 7Amp 250VAC voltage free output Programmable Relay Output 5 7Amp 250VAC voltage free o...

Page 5: ...nd adjust while the internal FLASH memory within the controller in the system when power is not lost 99 of the parameters can be set directly from the front panel for easy on site commissioning RS485 communication port enabling remote control remote measuring remote communication via ModBus protocol controller with RS485 port only Equipped with SMS Short Message Service function When genset is ala...

Page 6: ... Waterproof security level IP55 due to rubber seal installed between the controller enclosure and panel fascia Improved LCD wear resistance and scratch resistance due to hard screen acrylic Silicon panel and push buttons for better operation in high temperature environment and has a good waterproof performance Modular design anti flaming ABS plastic enclosure plug gable connection terminals and em...

Page 7: ... kVA Each phase and average power factor PF Accumulate total gens power kWh kVarh kVAh S S S Sensor ensor ensor ensor Temperature WT C F Choose to display Oil pressure OP kPa Psi Bar Choose to display Fuel level FL unit Speed SPD RPM unit Voltage of Battery VB V unit Voltage of Charger VD V unit Hour count HC can accumulate Max 65535hours Start times can accumulate Max 65535times Mains Mains Mains...

Page 8: ...0 LCD Dimension 4 3 pixel 240 128 AMF BUS Monitoring Parallel Connection Extension Module Input Port Number 8 8 8 8 8 8 8 8 8 8 Output port Number 8 8 8 8 8 8 8 8 8 8 Sensor Number 5 5 5 5 5 5 5 5 5 5 Neutral Current Schedule Function ETHERNET RS485 GSM J1939 USB Real time clock Event log SD Card 4 2 4 2 4 2 4 2 Models Models Models Models abbreviation abbreviation abbreviation abbreviation NOTE N...

Page 9: ... Co LTD LXC9220 LXC9210 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD T 86 769 23836636 F 86 769 23166296 www lixise com Page 9 of 58 5 5 5 5 Operation Operation Operation Operation 5 1 5 1 5 1 5 1 Indicator Indicator Indicator Indicator light light light light ...

Page 10: ...XC9210 without Set Confirm 1 Set parameters press Kin can set the parameters 2 Set parameters press the Kin can set parameters to confirm 3 Long press this button can enter the basic parameter Settings 4 Press the confirm key and stop key at the same time can enter the parameter Settings Up Increase Up cursor and increase value in setting menu Down Decrea se Down cursor and decrease value in setti...

Page 11: ... Example under the figure information 5 3 5 3 5 3 5 3 LCD LCD LCD LCD display display display display In the main interface press and from the different interfaces press to return to the initial page Main Main Main Main Interface Interface Interface Interface Commonly Commonly Commonly Commonly used used used used parameter parameter parameter parameter interface interface interface interface The ...

Page 12: ...nt Co LTD T 86 769 23836636 F 86 769 23166296 www lixise com Page 12 of 58 Load Load Load Load Generator Generator Generator Generator Mains Mains Mains Mains Interface Interface Interface Interface LXC9210 LXC9210 LXC9210 LXC9210 No No No No such such such such interface interface interface interface Warning Warning Warning Warning Record Record Record Record ...

Page 13: ...figuration configuration parameters parameters parameters parameters Input Input Input Input Password Password Password Password Password Password Password Password input input input input interface interface interface interface into into into into the the the the Advanced Advanced Advanced Advanced Configuration Configuration Configuration Configuration Advanced Advanced Advanced Advanced configu...

Page 14: ...eth 10 300 8 Engine rated speed 0 6000RPM 9 Gen rated voltage 30 30000V 10 Gen rated frequency 10 65Hz 11 CT ratio 6000 5A 12 Rated current 5 6000A 13 Rated power KW 14 Battery Voltage 0 600V 15 Module date 16 Module time 17 Start delay 0 3600s 18 Stop delay 0 3600s 19 Return delay 0 3600s 20 Preheat timer 0 3600s 21 Cranking timer 3 60s 22 Crank Rest Timer 3 60s 23 Safety on time 0 3600s 24 Start...

Page 15: ...arge failure alarms are disabled As soon as this delay is over start idle delay is initiated if configured During start idle delay under speed under frequency under voltage alarms are inhibited When this delay is over warming up delay starts if configured When warming up delay is over if generator state is normal its indicator will be illuminated If voltage and frequency has reached on load requir...

Page 16: ... gens signal if the remote signal is inactive controller won t send closing signal 6 5 6 5 6 5 6 5 Manual Manual Manual Manual st st st stop op op op operation operation operation operation Press can stop the running generators please refer to No 3 7 of Auto stop operation for detail procedures Start Idle Delay Second start motor Safety delay stage Crank Rest First start motor but no success Idle ...

Page 17: ...Mains Auxiliary Auxiliary Auxiliary Auxiliary Mains load be transferred into gens load after switch off and transfer interval delay gens switch on The way to transfer gens load to mains load is as same as above 6 7 6 7 6 7 6 7 LXC9210 LXC9210 LXC9210 LXC9210 s s s switch witch witch witch control control control control procedures procedures procedures procedures 6 7 1 6 7 1 6 7 1 6 7 1 Manual Man...

Page 18: ... be be written written written written in in in in strict strict strict strict accordance accordance accordance accordance with with with with the the the the instructions instructions instructions instructions in in in in the the the the format format format format the the the the spaces spaces spaces spaces between between between between all all all all the the the the words words words words a...

Page 19: ...5 SMS MANUAL MODE SMS MANUAL MODE OK Set as manual mode 6 6 6 6 SMS TEST MODE SMS TEST MODE OK Set as trial test mode 7 7 7 7 SMS AUTO MODE SMS AUTO MODE OK Set as auto mode 8 8 8 8 SMS INHIBIT START INHIBIT START OK Set as start inhibit 9 9 9 9 SMS PERMIT START PERMIT START OK Set as start permit 10 10 10 10 SMS DETAIL Users check setting As shown below Users can query through a text message mult...

Page 20: ...a exchange between the controller and the DTU truly a fast and reliable data transmission Brief introduction LXI680G is an industrial grade with GPS global satellite positioning function GPRS DTU product The product integrates a high performance low power industrial grade GPS module and GPRS module GPS global positioning technology and GPRS wireless communication technology the perfect combination...

Page 21: ...0 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD T 86 769 23836636 F 86 769 23166296 www lixise com Page 21 of 58 7 4 7 4 7 4 7 4 W W W Wireless ireless ireless ireless connection connection connection connection schematic schematic schematic schematic diagram diagram diagram diagram ...

Page 22: ...ection Connected by a data center Can through the Internet remote monitoring state of generator Details see monitoring software manual 7 6 7 6 7 6 7 6 DTU DTU DTU DTU with with with with the the the the binding binding binding binding of of of of the the the the controller controller controller controller Controller and LXI680G after binding it is only through the password to unbundling if forced ...

Page 23: ...ay and the state the controller can record 142 abnormal downtime record recently 8 1 2 8 1 2 8 1 2 8 1 2 Historical Historical Historical Historical alarm alarm alarm alarm data data data data query query query query Generator controller will fail instantly record all monitoring parameters users can remotely view or download user analyze the cause because a single record of data is very large the ...

Page 24: ...l within setting of start times controller will send a stop signal 10 Over Current When controller detects the current value is higher than the set value it will send a stop signal 11 Current Negative Phase Sequence Shutdown When the generator current between three phase load imbalance is greater than the set value and generating an alarm and shutdown 12 14 Maintenance1 3 Shutdown When count down ...

Page 25: ...stop alarm alarm alarm alarm When controller detects shutdown alarm signal it will shutdown generator quickly and stop after high speed cooling Trip and stop alarm as following Trip Trip Trip Trip and and and and stop stop stop stop alarm alarm alarm alarm No No No No Type Type Type Type Description Description Description Description 1 Over Current When controller detects the value is higher than...

Page 26: ...Input Ports1 8 When digital input port1 8 is set as trip and the action is active it will send a trip signal 9 4 9 4 9 4 9 4 Warnings Warnings Warnings Warnings When controller detects the warning signal alarm only and not stop genset Warnings as following Warnings Warnings Warnings Warnings No No No No Type Type Type Type Description Description Description Description 1 Over Speed Warn When cont...

Page 27: ...ain start opening state input is detected the default open delay is not detected the issue of opening failure warning This warning does not automatically eliminated You can press the mute button to eliminate 23 Gen Load Open Fail When the controller gen start opening state input is detected the default open delay is not detected the issue of opening failure warning This warning does not automatica...

Page 28: ...ue it will send warn signal 34 Flexible Sensor 1 Low When controller detects the sensor value is lower than the min set value it will send warn signal 35 Flexible Sensor 2 Open When controller detects the sensor is open circuit and the action select warn it will send warn signal 36 Flexible Sensor 2 High When controller detects the sensor value is higher than the max set value it will send warn si...

Page 29: ...puts rated 7A 13 Genset A phase voltage sensing input 1 0mm Genset A phase voltage sensing input 14 Genset B phase voltage sensing input 1 0mm Connect to B phase of gen set 2A fuse is recommended 15 Genset C phase voltage sensing input 1 0mm Connect to C phase of gen set 2A fuse is recommended 16 Gen set N wire input 1 0mm Connected to N wire of gen set 17 Mains A phase voltage sensing input 1 0mm...

Page 30: ...arameters of the project do not have permission to modify parameters If If If If there there there there is is is is need need need need to to to to set set set set more more more more parameters parameters parameters parameters please please please please contact contact contact contact the the the the factory factory factory factory 43 Aux Input 5 1 0mm 44 Aux Input 6 1 0mm 45 Aux Input 7 1 0mm ...

Page 31: ...r the basic parameters of the configuration interface Basic Basic Basic Basic configuration configuration configuration configuration parameter parameter parameter parameter No No No No Items Items Items Items Defaults Defaults Defaults Defaults Description Description Description Description 1 Language Selection Chinese The controller display language set 2 Mains detect Options Enable The mains c...

Page 32: ... remote start signal is inactive to genset stop 19 Return Delay 0 3600s 0003 20 Preheat Delay 0 3600s 0005 Time of pre powering heat plug before starter is powered up 21 Cranking Time 3 60s 05 Time of starter power up each time 22 Crank Rest Time 3 60s 05 The second waiting time before power up when engine start fail 23 Safety On Delay 0 3600s 0005 Alarms for low oil pressure high temp under speed...

Page 33: ...ngs Settings Settings Settings 1 1 1 1 Immediate Immediate Immediate Immediate Mains Mains Mains Mains Dropout Dropout Dropout Dropout Close This item is related to all kinds of ATS type 2 2 2 2 Main Main Main Main Failure Failure Failure Failure Detection Detection Detection Detection Enable If disabled controller will not detect Mains state 3 3 3 3 Fast Fast Fast Fast Loading Loading Loading Loa...

Page 34: ... Warm Protect Protect Protect Protect Time 0 36s Time 0 36s Time 0 36s Time 0 36s 6 It refers to the genset after starting from idle to high speed time When the time set too short will alarm shutdown 17 17 17 17 Up Load Protect Protect Protect Protect Time 0 36s Time 0 36s Time 0 36s Time 0 36s 6 Engine Engine Engine Engine Settings Settings Settings Settings 1 1 1 1 Rated Rated Rated Rated Speed ...

Page 35: ...Settings Settings 13 1 Pre alarm Option Enable 13 2 Pre alarm Trip 1 60V 8 13 3 Pre alarm Return 1 60V 10 13 4 Per alarm Delay 0 3600s 10 Generator Generator Generator Generator Settings Settings Settings Settings 1 1 1 1 Rated Rated Rated Rated Volt 30 30000V Volt 30 30000V Volt 30 30000V Volt 30 30000V 230 To offer standards for detecting of gens over under voltage and loading voltage It is prim...

Page 36: ...elay 0 3600s 3 11 4 Under Volt Option Enable Action when generator under voltage shutdown 11 5 Under Volt Trip 0 1500V 184 11 6 Under Volt Delay 0 3600s 3 12 12 12 12 Gen Gen Gen Gen Freq Freq Freq Freq Warning Warning Warning Warning Settings Settings Settings Settings 12 1 Over Freq Option Enable Action when generator over frequency shutdown 12 2 Over Freq Trip 10 75Hz 55 12 3 Over Freq Return 1...

Page 37: ...Load Load Load Settings Settings Settings Settings 7 1 Option Disable 7 2 Action Warn 7 3 Trip 0 200 110 7 4 Return 0 200 105 7 5 Delay Time 0 3600s 5 The ratio of external CT Analog Analog Analog Analog Sensor Sensor Sensor Sensor Settings Settings Settings Settings 1 1 1 1 Temp Temp Temp Temp Sensor Sensor Sensor Sensor Settings Settings Settings Settings 1 1 1 1 1 1 1 1Curve Curve Curve Curve T...

Page 38: ...or Settings Settings Settings Settings 2 1 2 1 2 1 2 1 Curve Curve Curve Curve Type Type Type Type VDO 0 10BAR 2 2 2 2 2 2 2 2 Open Open Open Open Action Action Action Action Warn 2 3 2 3 2 3 2 3 Alarm Alarm Alarm Alarm Settings Settings Settings Settings 2 3 1 Shutdown Option Enable 2 3 2 Shutdown Trip 0 999Kpa 103 2 3 3 Shutdown Delay 0 3600s 5 2 3 4 Pre alarm Option Enable 2 3 5 Pre alarm Trip ...

Page 39: ...or Sensor Sensor Type Type Type Type Not Used 4 2 4 2 4 2 4 2 Curve Curve Curve Curve Type Type Type Type VDO 120 4 3 4 3 4 3 4 3 Open Open Open Open Action Action Action Action Warn 4 4 4 4 4 4 4 4 Shutdown Shutdown Shutdown Shutdown Settings Settings Settings Settings 4 4 1 Sensor 1 High Option Disable 4 4 2 Sensor 1 High Trip 98 4 4 3 Sensor 1 High Delay 2 4 4 4 Sensor 1 Low Option Disable 4 4 ...

Page 40: ... 5 6 User User User User defined defined defined defined Curve Curve Curve Curve Settings Settings Settings Settings Ω KPa 5 6 1 X 000 Y 000 000 000 5 6 2 X 000 Y 000 016 000 5 6 3 X 000 Y 000 032 179 5 6 4 X 000 Y 000 048 241 5 6 5 X 000 Y 000 064 338 5 6 6 X 000 Y 000 096 503 5 6 7 X 000 Y 000 128 703 5 6 8 X 000 Y 000 176 1034 Digita Digita Digita Digital l l l Inputs Inputs Inputs Inputs Setti...

Page 41: ...2 Digital Digital Digital Digital Input Input Input Input 8 8 8 8 Settings Settings Settings Settings 1 1 Type User Configured 1 2 Active Close Valid 1 3 Action Trip 1 4 Period From Always 1 5 Delay 0 20s 2 Relay Relay Relay Relay Output Output Output Output S S S S etting etting etting etting 1 1 1 1 Relay Relay Relay Relay Output Output Output Output 1 1 1 1 setting setting setting setting 1 1 T...

Page 42: ...z Freq 10 65Hz Freq 10 65Hz 50 3 3 3 3 Main Main Main Main AC AC AC AC System System System System 0 3P4W 0 3P4W 1 3P3W 2 2P3W 3 1P2W 4 4 4 4 Normal Normal Normal Normal Delay 0 3600s Delay 0 3600s Delay 0 3600s Delay 0 3600s 10 The delay from mains abnormal to normal 5 5 5 5 Abnormal Abnormal Abnormal Abnormal Delay 0 3600s Delay 0 3600s Delay 0 3600s Delay 0 3600s 5 The delay from mains normal t...

Page 43: ...tor Operator Password Password Password Password 0002 Schedule Schedule Schedule Schedule Settings Settings Settings Settings 1 1 1 1 Start Start Start Start On On On On Option Option Option Option 0 2 2 2 2 Start Start Start Start On On On On Load Load Load Load Disable 3 3 3 3 Start Start Start Start On On On On Cycle Cycle Cycle Cycle Not Onload 4 4 4 4 Schedule1 16 Schedule1 16 Schedule1 16 Sc...

Page 44: ...Warn Disable 3 25 Oil Low Warn Disable 3 26 Fuel Sensor Open Disable 3 27 Fuel High Warn Disable 3 28 Fuel Low Warn Disable 3 29 Sensor1 Open Disable 3 30 Sensor1 High Warn Disable 3 31 Sensor1 Low Warn Disable 3 32 Sensor2 Open Disable 3 33 Sensor2 High Warn Disable 3 34 Sensor2 Low Warn Disable 3 35 GSM Com Fail Disable 3 36 Input1 Warn Disable 3 37 Main Normal Disable 3 38 Main Fail Disable 3 3...

Page 45: ...ds and shutdown after hi speed cooling Trip alarm generator unloads but not shutdown Indication indicate only not warning or shutdown From safety on detecting after safety on run delay From crank detecting as soon as start Always input is active all the time Never input inactive 2 Alarm Mute Can prohibit Audible Alarm output when input is active 3 Reset Alarm Can reset shutdown alarm and trip alar...

Page 46: ...is inactive 22 Instrument Mode All outputs are prohibited in this mode 23 Aux Gens Closed Connect generator loading switch s Aux Point 24 Aux Mains Closed Connect mains loading switch s Aux Point 25 Aux Raise Speed This configuration is for the use of motor adjust the speed of the unit and raise speeding output with control motor When this switch is closed raise speed output will turn off 26 Aux D...

Page 47: ... Lubricate Actions in period of pre heating to safety run 12 Remote PC Output This port is controlled by communication PC 13 Idle Control Used for engine which has idles Pull in before starting and pull out after into hi speed warming Pull in during stopping idle mode and pull out after shutdown completed 14 Raise Speed Action in hi speed warming run 15 Drop Speed Action in period of stop idle mod...

Page 48: ...s with ECU 54 Emergency Stop Action in emergency stop alarm 55 Failed To Start Action in failed start alarm 56 Failed To Stop Action in failed stop alarm 57 Under Speed Warn Action in under speed warning 58 Under Speed Shutdown Action in under speed shutdown 59 Over Speed Warn Action in over speed warning 60 Over Speed Shutdown Action in over speed shutdown alarm 61 Gens Over Freq Warn Action in g...

Page 49: ...High Warn 93 Config2 Low Warn 94 Config2 High Shutdown 95 Config2 Low Shutdown 96 102 Aux Input 1 7 Active 103 Reserved 104 109 Custom Period 1 6 110 115 Custom Combined 1 6 11 6 11 6 11 6 11 6 D D D Defined efined efined efined period period period period output output output output Defined Period output is made of 2 parts period output S1 and condition output S2 While S1 and S2 are TRUE synchron...

Page 50: ... S3 couldn t include or recursively include themselves Example Contents of probably condition output S1 output port 1 is active Close when probably condition output S1 is active inactive close when active disconnect when inactive Contents of probably condition output S2 output port 2 is active Close when probably condition output S2 is active inactive close when active disconnect when inactive The...

Page 51: ...erved 8 PT100 8 Custom Res Curve 8 Reserved 9 Custom Res Curve 9 Custom 4 20mA curve 9 Reserved 10 Custom 4 20mA curve 10 Reserved 10 Reserved 11 Reserved 11 Reserved 11 Reserved 12 Reserved 12 Reserved 12 Reserved 11 8 11 8 11 8 11 8 P P P Pressure ressure ressure ressure unit unit unit unit conversion conversion conversion conversion table table table table Unit N Pa kg cm bar 1b in psi 1Pa 1 1 ...

Page 52: ...ct and display the relative power quantity can be used in water pump set if not select speed sensor in crank disconnect setting the rotating speed displayed in controller is calculated by generator frequency and number of poles If the generator without magnetoelectric sensor and Oil pressure sensor the Charger D is optional as a starter motor separation conditions It is recommended to select Oil P...

Page 53: ...gram diagram to to to to LXC9220 LXC9220 LXC9220 LXC9220 example example example example Single phase Single phase Single phase Single phase two two two two wire wire wire wire connection connection connection connection wiring wiring wiring wiring diagram diagram diagram diagram to to to to LXC9220 LXC9220 LXC9220 LXC9220 example example example example Two Two Two Two phase phase phase phase thr...

Page 54: ...XC9220 LXC9210 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD T 86 769 23836636 F 86 769 23166296 www lixise com Page 54 of 58 LXC9210 LXC9210 LXC9210 LXC9210 Typical Typical Typical Typical application application application application diagram diagram diagram diagram ...

Page 55: ...XC9220 LXC9210 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD T 86 769 23836636 F 86 769 23166296 www lixise com Page 55 of 58 LXC9220 LXC9220 LXC9220 LXC9220 Typical Typical Typical Typical application application application application diagram diagram diagram diagram ...

Page 56: ...4 Speed Sensor Input 2 cores shielding line Speed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires to controller should apply for 2 cores shielding line The shielding layer should connect with No 18 terminal in controller while another side is hanging in air The else two signal wires are connected with No 17 and No 18 terminals in...

Page 57: ...heck the oil pressure sensor and its connections High water temp alarm after crank disconnect Check the temperature sensor and its connections Shutdown Alarm in running Check related switch and its connections according to the information on LCD Check programmable inputs Crank not disconnect Check fuel oil circuit and its connections Check starting batteries Check speed sensor and its connections ...

Page 58: ...e remote remote monitoring monitoring monitoring monitoring program program program program Dongguan Dongguan Dongguan Dongguan Tuancheng Tuancheng Tuancheng Tuancheng Automation Automation Automation Automation Equipment Equipment Equipment Equipment Co LTD Co LTD Co LTD Co LTD Tel Tel Tel Tel 86 769 23836636 Fax Fax Fax Fax 86 769 23166296 http http http http www lixise com http http http http w...

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