Lissmac COMPACTCUT 400 E Operating Manual Download Page 1

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OPERATING MANUAL

FLOOR SAW

COMPACTCUT 400 E

LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Tel49 (0) 7564 / 307- 0
Fax +49 (0) 7564 / 307 - 500
[email protected]

www.lissmac.com

CONSTRUCTION TECHNOLOGY

Summary of Contents for COMPACTCUT 400 E

Page 1: ...RATING MANUAL FLOOR SAW COMPACTCUT 400 E LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Telephone 49 0 7564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com CONSTRUCTION TE...

Page 2: ...2 45...

Page 3: ...7564 307 500 lissmac lissmac com www lissmac com Translation of the original operating manual Status 08 2016 The dissemination or duplication of this operating manual in any form or the reuse of cont...

Page 4: ...ing instructions for the operator The following warning and safety symbols were attached on the machine Observe the operating manual Wear safety glasses and hearing protection Warning due to rotating...

Page 5: ...ork with the machine e g Operating including tooling troubleshooting during operating correction of production rejects service disposal of operating and auxiliary materials Maintenance service inspect...

Page 6: ...6 45 Notes...

Page 7: ...cription of the device 16 2 1 Name of machine parts 16 2 2 Safety guards 16 2 3 Technical data 17 2 4 Noise power level 17 2 5 Hand arm vibration 18 2 6 Water pressure 18 3 Commissioning 19 3 1 Connec...

Page 8: ...the saw blade Optimum speed of the saw blade shaft Saw hood front can be raised for intersections Patented flush to wall sawing system with 800 mm wall gliding saw hood optional with flush to wall sa...

Page 9: ...saw Any other use or use above and beyond is not considered intended use Intended use also includes compliance with the operating manual and observance of inspection and maintenance manual 1 1 5 Fore...

Page 10: ...explicitly in writing authorized by the company to operate the floor saw 1 3 2 Establish responsibilities of the personnel for operating changeover servicing and repairing the machine 1 3 3 Make sure...

Page 11: ...oor saw may only be carried out in transport position 1 4 2 2 When inserting the saw blade observe the running direction The cutting process must always be done clockwise otherwise material is ripped...

Page 12: ...rk may only be carried out by qualified electricians 1 4 3 5 Only suitable and tested tools must be used 1 4 3 6 For protection before acceleration move the depth setting of the saw blade slowly into...

Page 13: ...e safety fittings must be remounted and checked immediately following the service and repair work 1 4 7 8 No rotating tools which have a maximum rotation speed smaller than the nominal speed of the ma...

Page 14: ...elines 15 3 2 To prevent dust build up during cutting the saw blade must be cooled using water Dry cutting is prohibited and damages not only the saw blade 1 5 4 Noise 1 5 4 1 See 2 4 Noise power leve...

Page 15: ...facturer If the machine is not immediately put into operation after unpacking it must be protected from moisture and dirt 1 8 Environmental protection Packaging material cleaning agents used or residu...

Page 16: ...part of the saw blade protective hood Pos 4 Handle height adjustment Pos 11 Parking brake Pos 5 Saw blade protective hood Pos 12 Thumb screw for table foot adjustment Pos 6 Spray protection Pos 13 Th...

Page 17: ...workplace is prescribed for above 85 dB A The details define volume of noise level related to the operator workspace and the noise power level of the floor saw The measured noise level LwA 95 dB A Th...

Page 18: ...EN ISO 5349 VD 2057 Sheet 2 Directive 2002 42 EC The given values were measured during concrete cutting at a cut depth of 5 cm In practice these values are influenced by the following conditions Quali...

Page 19: ...t not be used All tools in the area of diamond tools are marked in colours Depending on the application purpose and area tools are different To have the best results the parameters must match Storage...

Page 20: ...owing steps must be carried out Rotate the saw arm to the uppermost position above the crank Pos 1 Remove the hexagon head screw Pos 2 Remove the flange nuts using the tool kit SW36 and remove the pre...

Page 21: ...the electrical motor and the plug housing Pos 3 Disconnect the water hose Remove the saw blade protective hood and rods from the floor saw Remove the saw blade from the floor saw see Section 3 4 Rota...

Page 22: ...s The effects of an improperly tensioned drive belt Drive belt too loose Drive belt slips on the v belt pulley no or low power transmission Drive belt tightened too much Excessive wear much heating of...

Page 23: ...he steering rod to the machine is folded away Push the steering handle into the frame 4 2 Move with the crane Danger The floor saw may only be transported or moved in transport position Danger Only us...

Page 24: ...24 45 4 3 Disassembling the machine The floor saw can be dismantled into individual parts with a few movements for transport relocating or storage...

Page 25: ...can be labelled using a marking spray to orient the operator for cutting To be able to use the floor saw safely and properly the following pre requisites must be fulfilled Check the floor saw for dama...

Page 26: ...emoving or opening of the saw blade protective hood or reaching into the rotating saw blade during cutting is prohibited These works may only be carried out with the saw blade at a standstill and the...

Page 27: ...with the floor saw flush to a wall Turn off drive motor and wait until the saw blade is not running anymore Remove the saw blade protective hood from the floor saw Mount the wall gliding saw hood and...

Page 28: ...aggressive cleaning agents may be used Lubrication Use only high quality grease which meets the specifications on lubrication nipples The lubricant used for the floor saw is called Energrease LS2 BP B...

Page 29: ...er sieve or rinse the water supply with pressure max 5 bar V belt slips Retighten drive belts Motor does not perform the full power see operating manual of the motor Floor saw does not start Main swit...

Page 30: ...ue in Nm Max tightening torque in Nm Max tightening torque in Nm M4 3 3 4 8 5 6 M5 6 5 9 5 11 2 M6 11 3 16 5 19 3 M8 27 3 40 1 46 9 M10 54 79 93 M12 93 137 160 M14 148 218 255 M16 230 338 395 M18 329...

Page 31: ...n should be used as a proof of already performed maintenance and as a service book All warranty and service work must be entered as proof Machine type Serial number year of manufacture Date Performed...

Page 32: ...tools are marked in colours Depending on the application purpose and area tools are different To have the best results the parameters must match With this diagram the optimal cutting performance can b...

Page 33: ...33 45 8 CONDITIONAL CONNECTIONS Conditional connections according to EN 61000 3 3 or IEC 61000 3 11 RA 0 15 jXA 0 1 on 50 Hz RN 0 1 jXN 0 06 on 50 Hz G G G RA iXA L1 RA iXA RA iXA RN jXN L2 L3 N...

Page 34: ...ide elements such as guide strips guide bushings guide rails rollers bearings anti slide plating Tension elements from quick coupling systems Flushing head seals Plain and roller bearings which do not...

Page 35: ...1 1038 7 360108 HEX SOCKET HEAD CAP SCREW DIN 912 8x60 GALV 1 1040 202816 SPACER SLEEVE 1 1041 201959 START UP DISC PLASTIC 1 1044 690489 SCALE PUSHER 1 1045 300808 WING SCREW DIN 316 6x16 GALV 1 1046...

Page 36: ...DIN 471 D 20 1 4005 681824 WALL HOOD HOLDER 1 X 2111 613850 WALL HOOD HOLDER CC400 1 2112 301540 COUNTERSUNK HEAD SCREW W ALLEN KEY DIN 7991 12 X 25 12 9 1 2116 628028 SAW HOOD HOLDER FS27 E 1 2117 3...

Page 37: ...SHER DIN 125 B 8 4 V 6 1006 212005 SOLID RUBBER WHEEL DU 160 X 50 MM 4 X 1007 360223 STEEL WASHER DIN 6340 8 4 GALV 2 1008 300635 ROUND HEADED SCREW ISO 7380 8x14 GALV 2 1012 200693 SLIDE STOPPER 4 10...

Page 38: ...NUT DIN 582 20 0 GALV 2 2029 628035 INTERMEDIATE FLANGE 1 2030 628034 SWORD 1 2031 300239 HEXAGON HEAD SCREW DIN 933 10x50 GALV 2 2032 300297 COUNTERSUNK HEAD SCREW WITH ALLEN KEY DIN 7991 10x50 GALV...

Page 39: ...GALV 4 3022 400610 EMERGENCY STOP ASSMBLY 1 X 3023 1 403441 MAIN SWITCH INSERT 1 X 3023 2 400481 SWITCH COVER PLATE 1 X 3023 3 400482 ROTATING HANDLE SWITCH 1 X 3024 1 403440 STAR TRIANGLE SWITCH INS...

Page 40: ...1068 1069 1064 1063 1062 1061 1062 1063 1064 1065 1066 1061 1012 1012 1012 1013 1012 1015 1015 1001 1024 1023 1025 1014 1006 1007 1008 1006 1007 1008 1006 1003 1005 1003 1004 1003 1002 1006 1002 1003...

Page 41: ...2057 2059 2058 2 2060 2072 2071 2049 2048 2072 2061 2058 1 2062 2063 2066 2067 2064 2065 2068 2009 2008 2010 2016 2012 2011 2010 2011 2012 2016 2017 2019 2020 2019 2020 2018 2021 2009 2008 2024 2025 2...

Page 42: ...007 3005 3004 0 Y 3019 3020 3010 3017 3018 3016 3024 2 3024 2 3024 3 3024 1 3023 1 3024 2 3023 2 3013 3022 3 3022 4 3022 2 3022 1 3049 3050 3053 3048 3023 3 COMPACTCUT 400 Stand 23 09 2014 Blatt 3 3 0...

Page 43: ...43 45...

Page 44: ...des and the machine may only be operated for cutting of floors COMPACTCUT 400 E Cut depth max 320 mm Max saw blade 800 mm Saw blade holder 25 4 mm Drive motor Electric motor Output power max 7 5 kW Po...

Page 45: ...45 45 s...

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