Lincoln Quicklub 203 Series Owner'S Manual Download Page 6

Subject to  modifications

Owner Manual

Technical Description

2.1A-30001-H07

Page 6 of 36

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Safety Instructions 

Appropriate Use 

‚

 

Use the 203 pump only for dispensing lubricants in cen-
tralized lubrication systems. The pump is designed for in-
termittent operation. 

Misuse 

Any use of the 203 Pump that is not expressly mentioned in 
this Owner Manual will be regarded as misuse. 
If the 203 pumps used or operated in a different manner other 
than specified, any claim for warranty or liability will be null and 
void. 

 

6001a02 

NOTE 

If personal injury or material damage 
occurs as a result of inappropriate opera-
tion, e.g. if the safety instructions are 
ignored or resulting from an incorrect 
installation of the 203 pump, no claims or 
legal actions may be taken against  
Lincoln GmbH. 

General Safety Instructions 

‚

 

Quicklub centralized lubrication systems 

- are designed state-of-the-art. 

-  can be assembled for safe operation. 

-  must be filled regularly without air inclusions with clean 

lubricant recommended by the manufacturer. 

‚

 

Incorrect use may result in bearing damage caused by 
poor or over-lubrication. 

‚

 

Unauthorized modifications or changes to an installed 
system are not admissible. Any modification must be 
subject to prior consultation with the manufacturer of the 
lubrication system. 

Regulations for Prevention of Accidents

 

‚

 

To prevent accidents, observe all city, state and federal 
safety regulation of the country in which the product will be 
used. 

‚

 

Avoid the operation with 

- unapproved parts. 

-  insufficient or contaminated lubricants.

 

Disposal

 

‚

 

Dispose of used or contaminated lubricants as well as of 
parts that were in touch with lubricant according to the legal 
regulations pertaining to environmental protection. Make 
sure to observe the safety data sheets of the lubricants 
used. 

Exclusion of Liability

 

The manufacturer of the pump 203 will not accept any liability 
for damages: 

‚

 

caused by a lack of lubricant due to an irregular refilling of 
the pump.  

‚

 

caused by the use of contaminated lubricants. 

‚

 

caused by the use of greases which are not or only condi-
tionally pumpable in centralized lubrication systems (see 
pages 27 ff). 

‚

 

caused by chemical or biological modifications of the 
lubricant used. 

‚

 

caused by inadequate disposal of used or contaminated 
lubricants as well as of components that have been in 
touch with lubricant. 

‚

 

caused by unauthorized modification of the system com-
ponents. 

‚

 

caused by the use of unapproved parts. 

Operation, Maintenance and Repair 

‚

 

Repair should only be performed by authorized and in-
structed personnel who are familiar with the instructions. 

‚

 

Lincoln Quicklub centralized lubrication systems 

-  must be operated only with installed pressure relief 

valve. 

-  must be refilled in regular intervals with clean lubricant 

recommended by the manufacturer without air entrap-
ments. 

-  operate automatically. However, a regular check (approx. 

every 2 days) should be made to ensure that lubricant is 
emerging from all lubrication points. 

 

 

1013A94 

ATTENTION! 

Risk of bursting if the reservoir is 
overfilled!
 
When filling the reservoir by means of 
pumps with a large delivery volume
 
do not exceed the max. filling mark.

 

 

Summary of Contents for Quicklub 203 Series

Page 1: ...ct to modifications Owner Manual Technical Description 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Quicklub Pump Model 203 for direct current VDC 100...

Page 2: ...6227 33 0 Fax 49 6227 33 259 All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Sub...

Page 3: ...l 15XN1 15XL1 15XBF2 1 Filling from the top or bottom 2 Filling only from the bottom 3 Filling only from the top 4l 8l with lockable reservoir lid option Low level control option possible with all re...

Page 4: ...ofit adjusting of small lubricant outputs 16 Pressure relief valve 16 without grease return 16 with grease return optional 16 Return line connection 17 Control unit 17 Low level control for grease 18...

Page 5: ...struction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the in tended use see next chapter Safe...

Page 6: ...he product will be used Avoid the operation with unapproved parts insufficient or contaminated lubricants Disposal Dispose of used or contaminated lubricants as well as of parts that were in touch wit...

Page 7: ...haulage of hazardous materials valid for Europe ADR 1 and that valid for the Federal Republic of Ger many GGVS 2 2 Moreover the pump and its electrical equipment comply with the regulations of annex B...

Page 8: ...ng switches the negative conductor must be able to be interrupted For avoidance of short circuits please note the following current return lines must be insulated they must be connected to the vehicle...

Page 9: ...cription 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 9 of 36 Installation continuation Mounting of the Pump Areas of Risk continuation 4332a01 F...

Page 10: ...ontrol for triggering an additional lubrication cycle 2A1 1A6 1A7 design and number of pump elements design and number of pressure relief valves filling type use of return line connections low level c...

Page 11: ...2 plug 24 24 VDC square type plug bayonet plug M12 plug AC 120 230 VAC square type plug 5 Number of electric connecting possibilities on pump housing only 1A 1 connection DC AC 5 1A power supply only...

Page 12: ...is designed for the automatic lubrication of the connected lubrication points is designed for the delivery of greases up to NLGI 2 at temperatures from 25 C to 70 C or of mineral oils of at least 40 m...

Page 13: ...Piston diameter K6 standard 6 mm Lubricant output approx 2 8 cm min Piston diameter C7 7 mm Lubricant output approx 4 cm min Piston diameter B7 7 mm Lubricant output approx 2 cm min Piston diameter K...

Page 14: ...pump elements Arrangement of the pump elements If several pump elements are to be installed the installation arrangement shown in Fig 12 must be adhered to If there is only one pump element it can be...

Page 15: ...3 by means of a second wrench Change the position of the adjusting spindle pos 1 by means of a wrench The dimension S see Fig 14 for the desired lubricant output can be ascertained by using the deliv...

Page 16: ...limiting valve The pressure relief valve limits the pressure build up in the system opens at an overpressure of 250 or 350 bar depending on the safety valve design If lubricant is leaking at the pres...

Page 17: ...t Return Line Connection 10032618 Fig 19 Return line connection The lubricant quantities which cannot be dispensed by the metering device must be returned to the pump via the re turn line connection F...

Page 18: ...d solenoid with the pivoting guiding plate automatically outwards in the direc tion of the reservoir wall When leaving the control cam the lubricant presses against the guiding plate and moves the sol...

Page 19: ...elative to the maximum switch ing capacity refer to strictly resistive loads which cannot be always guaran teed in practice it is necessary to take the corresponding contact protection measures in the...

Page 20: ...p reservoir 6593b06 Fig 27 Manual bottom filling of pump reservoir 2 l 4 l 8 l reservoirs Fill the reservoir up to the Max mark via the filling nipple see Fig 26 via the filling fitting for cartridges...

Page 21: ...rational Test Triggering an Additional Lubrication Cycle To check the pump operation it is possible to perform an additional test Refer to the Technical Description of the respective printed circuit b...

Page 22: ...ng fre quency depends on the speed of the motor Reservoir empty Fill up the reservoir with clean grease or oil Allow pump to run trigger an additional lube cycle until the lubricant is sues from all t...

Page 23: ...element with adjustable lubricant output KR 0 04 to 0 18 cm stroke 0 7 to 3 cm min Connection thread G 1 4 in suitable for tube DIA 6 mm suitable for tube DIA 8 mm 6001a02 IMPORTANT The lubricant outp...

Page 24: ...are type connectors DIN 43650 A A Pump housing B Plug 1 C Line socket 1 with connecting cable 5 core if necessary cut off black cable alternatively connecting cable from the user D Plug 2 1 E Line soc...

Page 25: ...control unit connection bayonet plug without low level control A Pump housing B Plug 1 C Line socket 1 with connecting cable 4 2 core M Electric motor 6569a06 Fig 32 Connection diagram Quicklub P 203...

Page 26: ...Manual Technical Description 2 1A 30001 H07 Page 26 of 36 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 2 l Reservoir 1166a95 F...

Page 27: ...iption 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 27 of 36 Technical Data continuation Dimensions 2 l Reservoir with Filling from Top 1167a95 F...

Page 28: ...hnical Description 2 1A 30001 H07 Page 28 of 36 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 2 l Flat Type Reservoir 1168a95 F...

Page 29: ...Manual Technical Description 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 29 of 36 Technical Data continuation Dimensions 4 l Reservoir 1169a95 F...

Page 30: ...Manual Technical Description 2 1A 30001 H07 Page 30 of 36 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 8 l Reservoir 1170a95 F...

Page 31: ...69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 31 of 36 Technical Data continuation Attaching Boreholes of the 2 l 4 l 8 l Pump 1171b03 Fig 38 Attaching Boreholes of the 2 l 4 l 8 l Pump 6001...

Page 32: ...raphite that are transportable in lubrication systems only conditionally The lubricants released by us have not been tested with re gard to their long term behavior 6001a02 IMPORTANT The manufacturer...

Page 33: ...2 EP Li 20 C DEA Glissando 20 Li 12 OH stearat 15 to 10 C ESSO Ronex Extra Duty 2 Li complex 5 C ESSO Ronex MP2 Li complex 5 C ESSO Beacon EP2 Li 5 C ESSO Cazar K2 Ca 15 C FIAT LUBRIFICANTI Comar 2 Li...

Page 34: ...anufacturer Designation Thickener min delivery temperature ARAL EURAL Grease EPF 2 Al complex 5 C BREMER LEGUIL Rivolta F L G 4 2 Al complex 20 C ELKALUB GLS 364 organic thickener 10 C ELKALUB GLS 367...

Page 35: ...Subject to modifications Owner Manual Technical Description 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 35 of 36 Note...

Page 36: ...ne Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 800 424 5359 Lincoln GmbH Heinrich Hertz Stra e 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Lincoln Industrial C...

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