Lincoln Quicklub 203 Series Owner'S Manual Download Page 11

Subject to  modifications

Owner Manual

Technical Description

2.1A-30001-H07

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Page 11 of 36

Identification Code - Pump Models 203 

Examples of model designations 

 

P203  -  2  -  X  -  N  -   

  1  - K6 -  24 - 1A -  1.  -  01  -  V10 

 

P203  -  4  -  X  -  L  -   

  1  - K7 -  24 - 2A -  1.  -  10  -  V12 

 

P203  -  2  -  X  -  N  -   

  1  - K6 -  12 - 1A -  8.  -  00   

 

 

P203  -  8  -  X  -  L  -   

  1  - K6 -  24 - 2A -  1.  -  11  -  V10- ADR 

P203  - 4 - Y -  N - BO - 2 - K5 - 24 - 1A - 1. - 01   

 

 

 

6001a02 

NOTE 

Any pump combinations other the above 
standard pumps can be composed and or-
dered in accordance with the valid model 
identification code. 

P203  - 4 - X -  L  - BO - 1 - K6 - 24 - 3A - 2. - 13 - M08 

 

 

Basic pump model for grease or oil 

with 1-3 outlets and 12 VDC or 24 VDC motor 

 

 

 

 

 

 

 

 

 

 

 

 

Reservoir design 

2 = 2 l transparent plastic reservoir 
4 = 4 l transparent plastic reservoir 
8 = 8 l transparent plastic reservoir 

 

 

X = 

Reservoire for grease

 

Y = 

Reservoire for oil 

 

 

N = 

Standard design

 

L = 

Low - level control

 

 

 

without designation  = Standard reservoire (2 Litre) 

BO = Filling from top 
FL = Flat-type reservoire (2 Litre) 
BF = Follower plate with high- and low-level control 

 

 

Pump elements 

1-3 = Number of the use elements 

 

 

K 5 = 

Piston diameter = 5 mm

 

K 6 =

 Piston diameter = 6 mm

 

K 7 = 

Piston diameter = 7 mm

 

KR = 

Pump element, adjustable, piston-Ø = 7 mm

 

B 7

 = Piston diameter = 7 mm (output from K5) 

S 7

 = Piston diameter = 7 mm (for greases containing silicone)

 

C7 =  

Piston diameter = 7 mm 

3)

 

 

 

3)

 C 7 = Designation of pump elements for supplying of paste for chisel (C = chisel), C 5 or C 6 on reques 

 

Supply voltage

  

12

 = 12 VDC (square-type plug, bayonet plug, M12 plug) 

24

 = 24 VDC (square-type plug, bayonet plug, M12 plug) 

AC

 = 120-230 VAC (square-type plug) 

5)

 

 

 

 

Number of electric connecting possibilities (on pump housing only) 
1A

 = 1 connection DC, AC 

5)

 

- 1A: power supply (only with square-type plug) left bottom  

2A

 = 2 connections 

4)

  

- 1A: power supply (only with square-type plug) left bottom, DC 
- 2A: illuminated pushbutton / low-level control (right bottom) or  
 piston detector (right top) (see below 3A = 3 connections) 

3A

 = 3 connections 

5)

 

- 1A: power supply (only with square-type plug) left bottom, AC 

5)

 

- 2A: illuminated push low-level control (bayonet plug) left top  
- 3A: piston detector (bayonet plug) right top 

 

 

4)

 1A: no connection provided for low-level control for oil 

   2A: with illuminated pushbutton only 

5)

 Equipment described in separate documentation 

 

Type of connection 

- 1 = cube-type plug, acc. to DIN 43650, type of construction A

 1)

 

- 2 = M12 plug 
- 6 = bayonet plug, 7/5 pole, M08-M23 
- 7 = bayonet plug, 7/6 pole, V10-13, V20-23 
- 8 = PG - cable gland 

 

 

 

Connection outside the pump 

- 00 = without socket-outlet, without cable 
- 01 = with socket-outlet, without cable 
- 10 = with 10 m cable 
- 11 = with 10 m ADR cable 
- 13 = with 10 m  cable, 5 - wire (microprocessor M08 - M23) 
- 15 = bayonet socket with 10 m cable, 7/5 core 
- 16 = bayonet socket with 10 m cable, 7/6 core 

 

 

 

Control p. c. b. s. 12V / 24 V 

V10 -V13 -with adjustable pause and operating time 
V10 -V13 - ADR with adjustable pause and operating time 

2)

 

M 08 ...M 23* - with microprocessor control (various  
adjustments - see combinations of the jumper - positions) 

1)

 

H - for trailer or semitrailers 
H - ADR for trailers and semitrailers 

2)

 

No designation: Pump without control p. c. b.  

 

1)

 

Not in conjunction with square-type plugs (type of connection 1)

 

2)

 

For transport of hazard materials

 

Summary of Contents for Quicklub 203 Series

Page 1: ...ct to modifications Owner Manual Technical Description 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Quicklub Pump Model 203 for direct current VDC 100...

Page 2: ...6227 33 0 Fax 49 6227 33 259 All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Sub...

Page 3: ...l 15XN1 15XL1 15XBF2 1 Filling from the top or bottom 2 Filling only from the bottom 3 Filling only from the top 4l 8l with lockable reservoir lid option Low level control option possible with all re...

Page 4: ...ofit adjusting of small lubricant outputs 16 Pressure relief valve 16 without grease return 16 with grease return optional 16 Return line connection 17 Control unit 17 Low level control for grease 18...

Page 5: ...struction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the in tended use see next chapter Safe...

Page 6: ...he product will be used Avoid the operation with unapproved parts insufficient or contaminated lubricants Disposal Dispose of used or contaminated lubricants as well as of parts that were in touch wit...

Page 7: ...haulage of hazardous materials valid for Europe ADR 1 and that valid for the Federal Republic of Ger many GGVS 2 2 Moreover the pump and its electrical equipment comply with the regulations of annex B...

Page 8: ...ng switches the negative conductor must be able to be interrupted For avoidance of short circuits please note the following current return lines must be insulated they must be connected to the vehicle...

Page 9: ...cription 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 9 of 36 Installation continuation Mounting of the Pump Areas of Risk continuation 4332a01 F...

Page 10: ...ontrol for triggering an additional lubrication cycle 2A1 1A6 1A7 design and number of pump elements design and number of pressure relief valves filling type use of return line connections low level c...

Page 11: ...2 plug 24 24 VDC square type plug bayonet plug M12 plug AC 120 230 VAC square type plug 5 Number of electric connecting possibilities on pump housing only 1A 1 connection DC AC 5 1A power supply only...

Page 12: ...is designed for the automatic lubrication of the connected lubrication points is designed for the delivery of greases up to NLGI 2 at temperatures from 25 C to 70 C or of mineral oils of at least 40 m...

Page 13: ...Piston diameter K6 standard 6 mm Lubricant output approx 2 8 cm min Piston diameter C7 7 mm Lubricant output approx 4 cm min Piston diameter B7 7 mm Lubricant output approx 2 cm min Piston diameter K...

Page 14: ...pump elements Arrangement of the pump elements If several pump elements are to be installed the installation arrangement shown in Fig 12 must be adhered to If there is only one pump element it can be...

Page 15: ...3 by means of a second wrench Change the position of the adjusting spindle pos 1 by means of a wrench The dimension S see Fig 14 for the desired lubricant output can be ascertained by using the deliv...

Page 16: ...limiting valve The pressure relief valve limits the pressure build up in the system opens at an overpressure of 250 or 350 bar depending on the safety valve design If lubricant is leaking at the pres...

Page 17: ...t Return Line Connection 10032618 Fig 19 Return line connection The lubricant quantities which cannot be dispensed by the metering device must be returned to the pump via the re turn line connection F...

Page 18: ...d solenoid with the pivoting guiding plate automatically outwards in the direc tion of the reservoir wall When leaving the control cam the lubricant presses against the guiding plate and moves the sol...

Page 19: ...elative to the maximum switch ing capacity refer to strictly resistive loads which cannot be always guaran teed in practice it is necessary to take the corresponding contact protection measures in the...

Page 20: ...p reservoir 6593b06 Fig 27 Manual bottom filling of pump reservoir 2 l 4 l 8 l reservoirs Fill the reservoir up to the Max mark via the filling nipple see Fig 26 via the filling fitting for cartridges...

Page 21: ...rational Test Triggering an Additional Lubrication Cycle To check the pump operation it is possible to perform an additional test Refer to the Technical Description of the respective printed circuit b...

Page 22: ...ng fre quency depends on the speed of the motor Reservoir empty Fill up the reservoir with clean grease or oil Allow pump to run trigger an additional lube cycle until the lubricant is sues from all t...

Page 23: ...element with adjustable lubricant output KR 0 04 to 0 18 cm stroke 0 7 to 3 cm min Connection thread G 1 4 in suitable for tube DIA 6 mm suitable for tube DIA 8 mm 6001a02 IMPORTANT The lubricant outp...

Page 24: ...are type connectors DIN 43650 A A Pump housing B Plug 1 C Line socket 1 with connecting cable 5 core if necessary cut off black cable alternatively connecting cable from the user D Plug 2 1 E Line soc...

Page 25: ...control unit connection bayonet plug without low level control A Pump housing B Plug 1 C Line socket 1 with connecting cable 4 2 core M Electric motor 6569a06 Fig 32 Connection diagram Quicklub P 203...

Page 26: ...Manual Technical Description 2 1A 30001 H07 Page 26 of 36 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 2 l Reservoir 1166a95 F...

Page 27: ...iption 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 27 of 36 Technical Data continuation Dimensions 2 l Reservoir with Filling from Top 1167a95 F...

Page 28: ...hnical Description 2 1A 30001 H07 Page 28 of 36 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 2 l Flat Type Reservoir 1168a95 F...

Page 29: ...Manual Technical Description 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 29 of 36 Technical Data continuation Dimensions 4 l Reservoir 1169a95 F...

Page 30: ...Manual Technical Description 2 1A 30001 H07 Page 30 of 36 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 8 l Reservoir 1170a95 F...

Page 31: ...69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 31 of 36 Technical Data continuation Attaching Boreholes of the 2 l 4 l 8 l Pump 1171b03 Fig 38 Attaching Boreholes of the 2 l 4 l 8 l Pump 6001...

Page 32: ...raphite that are transportable in lubrication systems only conditionally The lubricants released by us have not been tested with re gard to their long term behavior 6001a02 IMPORTANT The manufacturer...

Page 33: ...2 EP Li 20 C DEA Glissando 20 Li 12 OH stearat 15 to 10 C ESSO Ronex Extra Duty 2 Li complex 5 C ESSO Ronex MP2 Li complex 5 C ESSO Beacon EP2 Li 5 C ESSO Cazar K2 Ca 15 C FIAT LUBRIFICANTI Comar 2 Li...

Page 34: ...anufacturer Designation Thickener min delivery temperature ARAL EURAL Grease EPF 2 Al complex 5 C BREMER LEGUIL Rivolta F L G 4 2 Al complex 20 C ELKALUB GLS 364 organic thickener 10 C ELKALUB GLS 367...

Page 35: ...Subject to modifications Owner Manual Technical Description 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 35 of 36 Note...

Page 36: ...ne Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 800 424 5359 Lincoln GmbH Heinrich Hertz Stra e 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Lincoln Industrial C...

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