Lincoln Quicklub 203 Series Owner'S Manual Download Page 32

Subject to  modifications

Owner Manual

Technical Description

2.1A-30001-H07

Page 32 of 36

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Lincoln List of Lubricants 

 

6001a02 

IMPORTANT 

Absolute cleanness is essential when 
handling lubricants. Impurities will remain 
suspended in the lubricant and cannot 
settle. This will result in damage to the 
lubrication system and thus to the bear-
ing. 

The Quicklub pump can dispense commercial greases up to 
NLGI grade 2 or mineral oils of at least 40 mm²/s (cST) at  
operating temperature. 

 

 
The 

proven lubricants 

 (see following tables) have been 

tested by us with regard to their transportability and bleeding 
behavior. We can recommend them for an application up to 
the indicated 

minimum delivery temperature

 in Quicklub 

lubrication systems by Lincoln GmbH. During the tests these 
lubricants did not cause any damage due to incompatibility 
with the material used by us. The composition of the lubri-
cants, their behavior during the transport and their compatibil-
ity with other material are not known to us. 
 

The lubricants we recommend

 on the basis of the manufac-

turer’s data sheet (see following tables) can be used in our 
lubrication systems up to the indicated 

minimum delivery 

temperature

Lubricant recipes may change. In case of doubt, send your 
request for more information to the manufacturer of the cen-
tralized lubrication system. This refers in particular to lubri-
cants with more than 3% graphite that are transportable in 
lubrication systems only conditionally. 
The lubricants released by us have not been tested with re-
gard to their long-term behavior. 

 

6001a02 

IMPORTANT 

The manufacturer of the centralized 
lubrication system can accept no liability 
for: 
- damages due to the use of greases that  
  are not or only conditionally transport- 
  able in centralized lubrication systems. 
- damages on parts of the centralized  
  lubrication system caused by chemical  
  or biological changes of the lubricant  
  used.  
- damages due to the incompatibility with  
  other materials. 

The liability is limited to transportable 
lubricants in centralized lubrication sys-
tems. 

 

 

 

6001a02 

IMPORTANT 

Use lubricants with solid matter additives only after having consulted the manufacturer of the sys-
tem! 

 

Proven lubricants 

Manufacturer 

Designation 

Thickener 

Min. delivery temperature 

AGIP AUTOL 

Universal grease 

Li-12-OH-stearat 

-15 °C 

ARAL 

Long-term grease H 

Li-12-OH-stearat 

-15 °C 

AUTOL 

Top 2000 

Ca-complex 

-10 °C 

AUTOL 

Top 2000 W 

Ca-complex 

-20 °C 

BP 

C1 Multipurpose grease 

Ca 

-20 °C 

BOSCH-REXROTH 

Dynalub 510 

Li 

-15 °C 

BOSCH-REXROTH 

Dynalub 520 

Li 

-20 °C 

ELKALUB 

GLS 135/N2 

Li 

-15 °C 

FUCHS-LUBRITECH 

Stabil Eco EP2 

Li/Ca 

-25 °C 

FUCHS 

Renocal FN 745 

Ca-12-OH-stearat 

-25 °C 

FUCHS 

Renocal FN3 

Ca 

-20 °C 

FUCHS 

Renolit LZR 2 H 

Li 

-20 °C 

FUCHS 

Renolit HLT 2 

Li 

-25 °C 

MOBIL 

Mobilith SHC 100 

Li-complex 

-25 °C 

MOLYKOTE 

TTF 52 

inorganic thickener -30 

°C 

OPTIMOL 

Longtime PD 2 

Li-12-OH-stearat 

-20 °C 

OPTIMOL 

Olit CLS 

Li/Ca 

-15 °C 

RHENUS 

Norlith KSP 2 

Li + Li-12-OH stearat 

-15 °C 

RHENUS 

Norlith MZN 2 

Li 

-15 °C 

SHELL 

Retinax EPL 2 

Li-12-OH-stearat 

-10 °C 

SHELL 

Retinax CSZ 

Li/Ca 

-35 °C 

WESTFALEN 

Gresalit ZSA 2 

Li-12-OH-stearat 

-15 °C 

 

Summary of Contents for Quicklub 203 Series

Page 1: ...ct to modifications Owner Manual Technical Description 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Quicklub Pump Model 203 for direct current VDC 100...

Page 2: ...6227 33 0 Fax 49 6227 33 259 All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Sub...

Page 3: ...l 15XN1 15XL1 15XBF2 1 Filling from the top or bottom 2 Filling only from the bottom 3 Filling only from the top 4l 8l with lockable reservoir lid option Low level control option possible with all re...

Page 4: ...ofit adjusting of small lubricant outputs 16 Pressure relief valve 16 without grease return 16 with grease return optional 16 Return line connection 17 Control unit 17 Low level control for grease 18...

Page 5: ...struction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the in tended use see next chapter Safe...

Page 6: ...he product will be used Avoid the operation with unapproved parts insufficient or contaminated lubricants Disposal Dispose of used or contaminated lubricants as well as of parts that were in touch wit...

Page 7: ...haulage of hazardous materials valid for Europe ADR 1 and that valid for the Federal Republic of Ger many GGVS 2 2 Moreover the pump and its electrical equipment comply with the regulations of annex B...

Page 8: ...ng switches the negative conductor must be able to be interrupted For avoidance of short circuits please note the following current return lines must be insulated they must be connected to the vehicle...

Page 9: ...cription 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 9 of 36 Installation continuation Mounting of the Pump Areas of Risk continuation 4332a01 F...

Page 10: ...ontrol for triggering an additional lubrication cycle 2A1 1A6 1A7 design and number of pump elements design and number of pressure relief valves filling type use of return line connections low level c...

Page 11: ...2 plug 24 24 VDC square type plug bayonet plug M12 plug AC 120 230 VAC square type plug 5 Number of electric connecting possibilities on pump housing only 1A 1 connection DC AC 5 1A power supply only...

Page 12: ...is designed for the automatic lubrication of the connected lubrication points is designed for the delivery of greases up to NLGI 2 at temperatures from 25 C to 70 C or of mineral oils of at least 40 m...

Page 13: ...Piston diameter K6 standard 6 mm Lubricant output approx 2 8 cm min Piston diameter C7 7 mm Lubricant output approx 4 cm min Piston diameter B7 7 mm Lubricant output approx 2 cm min Piston diameter K...

Page 14: ...pump elements Arrangement of the pump elements If several pump elements are to be installed the installation arrangement shown in Fig 12 must be adhered to If there is only one pump element it can be...

Page 15: ...3 by means of a second wrench Change the position of the adjusting spindle pos 1 by means of a wrench The dimension S see Fig 14 for the desired lubricant output can be ascertained by using the deliv...

Page 16: ...limiting valve The pressure relief valve limits the pressure build up in the system opens at an overpressure of 250 or 350 bar depending on the safety valve design If lubricant is leaking at the pres...

Page 17: ...t Return Line Connection 10032618 Fig 19 Return line connection The lubricant quantities which cannot be dispensed by the metering device must be returned to the pump via the re turn line connection F...

Page 18: ...d solenoid with the pivoting guiding plate automatically outwards in the direc tion of the reservoir wall When leaving the control cam the lubricant presses against the guiding plate and moves the sol...

Page 19: ...elative to the maximum switch ing capacity refer to strictly resistive loads which cannot be always guaran teed in practice it is necessary to take the corresponding contact protection measures in the...

Page 20: ...p reservoir 6593b06 Fig 27 Manual bottom filling of pump reservoir 2 l 4 l 8 l reservoirs Fill the reservoir up to the Max mark via the filling nipple see Fig 26 via the filling fitting for cartridges...

Page 21: ...rational Test Triggering an Additional Lubrication Cycle To check the pump operation it is possible to perform an additional test Refer to the Technical Description of the respective printed circuit b...

Page 22: ...ng fre quency depends on the speed of the motor Reservoir empty Fill up the reservoir with clean grease or oil Allow pump to run trigger an additional lube cycle until the lubricant is sues from all t...

Page 23: ...element with adjustable lubricant output KR 0 04 to 0 18 cm stroke 0 7 to 3 cm min Connection thread G 1 4 in suitable for tube DIA 6 mm suitable for tube DIA 8 mm 6001a02 IMPORTANT The lubricant outp...

Page 24: ...are type connectors DIN 43650 A A Pump housing B Plug 1 C Line socket 1 with connecting cable 5 core if necessary cut off black cable alternatively connecting cable from the user D Plug 2 1 E Line soc...

Page 25: ...control unit connection bayonet plug without low level control A Pump housing B Plug 1 C Line socket 1 with connecting cable 4 2 core M Electric motor 6569a06 Fig 32 Connection diagram Quicklub P 203...

Page 26: ...Manual Technical Description 2 1A 30001 H07 Page 26 of 36 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 2 l Reservoir 1166a95 F...

Page 27: ...iption 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 27 of 36 Technical Data continuation Dimensions 2 l Reservoir with Filling from Top 1167a95 F...

Page 28: ...hnical Description 2 1A 30001 H07 Page 28 of 36 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 2 l Flat Type Reservoir 1168a95 F...

Page 29: ...Manual Technical Description 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 29 of 36 Technical Data continuation Dimensions 4 l Reservoir 1169a95 F...

Page 30: ...Manual Technical Description 2 1A 30001 H07 Page 30 of 36 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 8 l Reservoir 1170a95 F...

Page 31: ...69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 31 of 36 Technical Data continuation Attaching Boreholes of the 2 l 4 l 8 l Pump 1171b03 Fig 38 Attaching Boreholes of the 2 l 4 l 8 l Pump 6001...

Page 32: ...raphite that are transportable in lubrication systems only conditionally The lubricants released by us have not been tested with re gard to their long term behavior 6001a02 IMPORTANT The manufacturer...

Page 33: ...2 EP Li 20 C DEA Glissando 20 Li 12 OH stearat 15 to 10 C ESSO Ronex Extra Duty 2 Li complex 5 C ESSO Ronex MP2 Li complex 5 C ESSO Beacon EP2 Li 5 C ESSO Cazar K2 Ca 15 C FIAT LUBRIFICANTI Comar 2 Li...

Page 34: ...anufacturer Designation Thickener min delivery temperature ARAL EURAL Grease EPF 2 Al complex 5 C BREMER LEGUIL Rivolta F L G 4 2 Al complex 20 C ELKALUB GLS 364 organic thickener 10 C ELKALUB GLS 367...

Page 35: ...Subject to modifications Owner Manual Technical Description 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 35 of 36 Note...

Page 36: ...ne Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 800 424 5359 Lincoln GmbH Heinrich Hertz Stra e 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Lincoln Industrial C...

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