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Owner’s Manual

 

Hydraulic pump 609-29232-1 Single-line with 165-l container

 

4.1EN-68607-G09

 

Subject to changes 

 

Page 13 of 15

LINCOLN GmbH  Postfach 1263  D-69183 Walldorf  Tel +49 (6227) 33-0  Fax +49 (6227) 33-259 

 

Piston Unit 

 

Slip mounting sleeve onto the piston unit 

pos. 60

.

First push the O-ring 

pos. 220

 over the mounting sleeve into the groove and then the Glyd ring 

pos. 210

. Heat the Glyd 

ring in oil, water or by means of a hot air ventilator up to a temperature 
of 80°C – 100°C in order to facilitate installation. 

Calibrate the mounted sealing with the calibrating sleeve. 

Insert guide rings 

pos. 200

 into the groove.

 

The mounting and calibrating sleeve is available as special accessory. 

 

Cylinder 

 

Lightly oil piston unit pos. 60 and the thread of the cylinder tube pos. 10. 

 

Carefully stick together components without using force. 

 

Screw together cylinder head pos. 20 and cylinder tube pos. 10 until they stop and firmly tighten with   wrench SW 27 

(lightly beat with hammer) 
 

Adjust the front-side marking of the piston rod (punch mark) to the reference axis. (see view X) 

 

Piston rod/connecting block – tube 

 

Mount O-rings pos. 480 (2 pieces), then push the connecting block pos. 440 ontothe piston rod 

 

Tighten cylinder screws pos. 460 only after the tube has been pushed into the guiding bushing pos. 430.   The flange bores 

are larger than the screw diameter, this means clearance compensation is possible. 
 

Sealing Installation 

Calibration

Installation Tools 

Summary of Contents for 609-29232-1

Page 1: ...life of the pump lubrication system must be supplemented by the respective national regulations concerning the prevention of accidents and protection of the environment Safety Instructions The Operati...

Page 2: ...llation Services The user must make sure that all maintenance inspection and installation work is executed by authorized and qualified experts who have thoroughly read the Operating Instructions On no...

Page 3: ...ressure reducing valve X Overfilling safety valve The pump 609 328839 1 consists of the following main components Item Description Part No Item Description Part No 1 Grease reservoir assy 509 32544 1...

Page 4: ...id valve has opened pressure of the hydraulic system is applied on the connection P The cylinder first retracts at the start irrespective of the direction it had when it was switched off Once the cyli...

Page 5: ...he electric connection in accordance with the terminal diagram Operating instruction Start up Connect only clean supply lines and supply hoses to the pump Before starting the pump be sure that all con...

Page 6: ...e oil quantity After completing the adjustment tighten the set screw with the counter nut item 3 SW 17 2 Pressure reducing valve item 2 The max inlet pressure is 200 bar The pressure reducing valve al...

Page 7: ...ube and unscrew the line hose Maintenance inspection and repair work may be carried out only by qualified personnel Troubleshooting Fault Pump does not deliver Cause Remedy Hydraulic pressure supply i...

Page 8: ...ed rod item 2 into cylinder head of oscillating cylinder and tighten firmly sticked in with Loctite 274 2 Mount oscillating cylinder to upper part of pump tube Handscrew the 4 self locking hexagon nut...

Page 9: ...hrough 36 from adapter tube 28 5 Remove cotter pin 32 from bushing plunger part of 31 6 Remove priming shovel nut 36 from bushing plunger 31 7 Remove retaining ring 29 and guide washer 30 from bushing...

Page 10: ...Parts for Hydraulic Pump Part No 509 32178 1 Fig 4 Spare parts of the hydraulic pump Item Description Qty Part number 1 OSCILLATING CYLINDER ASSY WITH CONTROL BLOCK 1 235 13183 1 2 PRESSURE REDUCING...

Page 11: ...to protect all components against damage and dirt Collect and dispose of leaking fluids in such way that there do not arise any personal or environmental hazards Adhere to legal requirements Cross Sec...

Page 12: ...it consisting of connecting block and piston rod sideward Pull the tube pos 420 out of the cylinder head Remove the groove nut pos 470 with a hook wrench and then remove the connecting block pos 440 U...

Page 13: ...mounting and calibrating sleeve is available as special accessory Cylinder Lightly oil piston unit pos 60 and the thread of the cylinder tube pos 10 Carefully stick together components without using...

Page 14: ...le line with 165 l container 4 1EN 68607 G09 Subject to changes Page 14 of 15 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Spare parts drawing Pump tube 84997 Cautio...

Page 15: ...IMING PLUG 1 16 382 11 ADAPTER 1 16 381 12 GASKET copper 2 13 OUTLET CHECK 1 11 948 14 BALL 1 66 285 15 BALL STOP 1 57 036 16 OUTLET BODY 1 12 017 17 O RING nitrile 1 18 PUMP TUBE 1 242 373 19 ADAPTER...

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