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Owner’s Manual

 

Hydraulic pump 609-29232-1 Single-line with 165-l container

 

4.1EN-68607-G09

 

Subject to changes 

 

Page 2 of 15

LINCOLN GmbH  Postfach 1263  D-69183 Walldorf  Tel +49 (6227) 33-0  Fax +49 (6227) 33-259 

 

Hazards resulting from failure to observe the safety 
instructions 
 

Failure to heed the safety warnings may result in damage 
to equipment and the environment and/or personal injury. 

Failure to observe the safety notes may result in the loss 
of all claims for damage. 

As an example, in the following we list some dangers 
which may result from failure to observe the warnings: 

 

-

failure of machine/system to fulfill important functions 

-

failure of specified methods for maintenance and repair 

-

personal injury due to electrical, mechanical and chemical 
influences 

-

danger to the environment due to leakage of harmful 
materials 

 

Safety-Conscious Working 

 

Observe 

 

the safety instructions given in the Operating Instructions 
the prevailing national regulations for the prevention of 
accidents 
any working and shop regulations and accident prevention 
measures of the user 

 

Safety Instructions for the User/Operator 

If warm or cold machine parts may involve hazards, the 
customer must protect them against accidental contact. 

Do not remove protection devices for moving parts while 
the machine is in operation 

Leakages of harmful materials must be disposed of so as 
to jeopardize neither persons nor the environment. The 
requirements of the law must be satisfied. 

Danger caused by electrical current must be excluded 
(for details refer to the applicable specifications of VDE 
and the local power supply companies). 

 

Safety Instructions for Maintenance, Inspection and 
Installation Services 

The user must make sure that all maintenance, inspection 
and installation work is executed by authorized and qualified 
experts who have thoroughly read the Operating Instructions. 
On no account may work be done on the machine while the 
machine is in operation. Follow all instructions for shuttling 
down the machine as described in the Operating Instructions. 
Decontaminate pumps and pump units delivering harmful 
materials. 
Reassemble all safety and protection devices Immediately 
after completion of the cleaning procedure. 
Dispose of material harmful to the environment in accordance 
with the applicable official regulations. 
Before putting the pump/pump unit into operation, ensure that 
all points given in the chapter "Commissioning" are fulfilled. 
 

Unauthorized Modification and Spare Parts Production 

Alteration and modifications of the machine are only allowed 
if approved by the manufacturer. Original spare parts and 
accessories authorized by the manufacturer ensure safe 
operation. If other parts are used, the manufacturer may be 
released from its liability for the resulting consequences. 

 

Appropriate use 
 

The hydraulically operated drum pumps are designed only for 
use in centralized lubrication systems for the supply of 
grease. 
Do not exceed the limit values mentioned in the Technical 
Data, particularly the max. input pressure for hydraulic oil 
(160 bar) and the max. operating pressure of 280 bar.  
Any other use is not in conformity with the intended purpose 
and will result in the loss of claims for warranty and liability. 
 

This Owner’s Manual only refers to the hydraulic drum pump 
model 609-28839-1. 
It is intended for the installation, operation and maintenance 
personnel. 
If you need more information than given in this Owner’s 
Manual, please contact LINCOLN GmbH and indicate the 
precise type designation (mentioned on the nameplate). 
 

Summary of Contents for 609-29232-1

Page 1: ...life of the pump lubrication system must be supplemented by the respective national regulations concerning the prevention of accidents and protection of the environment Safety Instructions The Operati...

Page 2: ...llation Services The user must make sure that all maintenance inspection and installation work is executed by authorized and qualified experts who have thoroughly read the Operating Instructions On no...

Page 3: ...ressure reducing valve X Overfilling safety valve The pump 609 328839 1 consists of the following main components Item Description Part No Item Description Part No 1 Grease reservoir assy 509 32544 1...

Page 4: ...id valve has opened pressure of the hydraulic system is applied on the connection P The cylinder first retracts at the start irrespective of the direction it had when it was switched off Once the cyli...

Page 5: ...he electric connection in accordance with the terminal diagram Operating instruction Start up Connect only clean supply lines and supply hoses to the pump Before starting the pump be sure that all con...

Page 6: ...e oil quantity After completing the adjustment tighten the set screw with the counter nut item 3 SW 17 2 Pressure reducing valve item 2 The max inlet pressure is 200 bar The pressure reducing valve al...

Page 7: ...ube and unscrew the line hose Maintenance inspection and repair work may be carried out only by qualified personnel Troubleshooting Fault Pump does not deliver Cause Remedy Hydraulic pressure supply i...

Page 8: ...ed rod item 2 into cylinder head of oscillating cylinder and tighten firmly sticked in with Loctite 274 2 Mount oscillating cylinder to upper part of pump tube Handscrew the 4 self locking hexagon nut...

Page 9: ...hrough 36 from adapter tube 28 5 Remove cotter pin 32 from bushing plunger part of 31 6 Remove priming shovel nut 36 from bushing plunger 31 7 Remove retaining ring 29 and guide washer 30 from bushing...

Page 10: ...Parts for Hydraulic Pump Part No 509 32178 1 Fig 4 Spare parts of the hydraulic pump Item Description Qty Part number 1 OSCILLATING CYLINDER ASSY WITH CONTROL BLOCK 1 235 13183 1 2 PRESSURE REDUCING...

Page 11: ...to protect all components against damage and dirt Collect and dispose of leaking fluids in such way that there do not arise any personal or environmental hazards Adhere to legal requirements Cross Sec...

Page 12: ...it consisting of connecting block and piston rod sideward Pull the tube pos 420 out of the cylinder head Remove the groove nut pos 470 with a hook wrench and then remove the connecting block pos 440 U...

Page 13: ...mounting and calibrating sleeve is available as special accessory Cylinder Lightly oil piston unit pos 60 and the thread of the cylinder tube pos 10 Carefully stick together components without using...

Page 14: ...le line with 165 l container 4 1EN 68607 G09 Subject to changes Page 14 of 15 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Spare parts drawing Pump tube 84997 Cautio...

Page 15: ...IMING PLUG 1 16 382 11 ADAPTER 1 16 381 12 GASKET copper 2 13 OUTLET CHECK 1 11 948 14 BALL 1 66 285 15 BALL STOP 1 57 036 16 OUTLET BODY 1 12 017 17 O RING nitrile 1 18 PUMP TUBE 1 242 373 19 ADAPTER...

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