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Owner’s Manual

 

Hydraulic pump 609-29232-1 Single-line with 165-l container

 

4.1EN-68607-G09

 

Subject to changes 

 

Page 12 of 15

LINCOLN GmbH  Postfach 1263  D-69183 Walldorf  Tel +49 (6227) 33-0  Fax +49 (6227) 33-259 

 

Disassembly

 

For all disassembly and assembly works make sure not to use the unit consisting of connecting block and tube as a 
counter support.

 

Do not damage the sealing nut when disassembling the seals. 

 

Loosen cylinder housing 

pos. 10 

with wrench SW 27 and unscrew it out of the cylinder head 

pos. 20 

(do not clamp 

cylinder tube). 
 

Pull piston unit 

Pos. 60 

out of cylinder tube 

pos. 10 

and cylinder head 

pos. 20 

and disassemble the seals. 

 

Loosen cylinder screws 

pos. 460 

and turn the unit consisting of connecting block and piston rod sideward. 

 

Pull the tube 

pos. 420 

out of the cylinder head. 

 

Remove the groove nut 

pos. 470 

with a hook wrench and then remove the connecting block 

pos. 440

.

Unscrew the guiding bushing 

pos. 430 

with a pin-type face wrench A28, DIN 3116 and disassemble the seals. 

 

Assembly

 

The profiled side of the rod seals positions 240 and 490 is the pressure side.

 

Cylinder head

 

Grease seals before the assembly 

Mount guiding rings 

pos. 260 

(2 pieces) and O-rings 

pos. 290

 

Press together rod seal 

Pos. 240 

and wiper 

pos. 270 

and insert into grooves 

 

Guiding bushing

 

Fill the middle groove with silicone grease 

 

Grease seals before the assembly 

 

Mount guiding rings 

pos. 510 

(2 pieces) and O-rings 

pos. 520

 

Press together rod seal 

pos. 490 

and wiper 

pos. 500

 and insert into grooves. 

 

Screw guiding bushing into the cylinder head with a pin-type face wrench A28, DIN 3116 

 

Summary of Contents for 609-29232-1

Page 1: ...life of the pump lubrication system must be supplemented by the respective national regulations concerning the prevention of accidents and protection of the environment Safety Instructions The Operati...

Page 2: ...llation Services The user must make sure that all maintenance inspection and installation work is executed by authorized and qualified experts who have thoroughly read the Operating Instructions On no...

Page 3: ...ressure reducing valve X Overfilling safety valve The pump 609 328839 1 consists of the following main components Item Description Part No Item Description Part No 1 Grease reservoir assy 509 32544 1...

Page 4: ...id valve has opened pressure of the hydraulic system is applied on the connection P The cylinder first retracts at the start irrespective of the direction it had when it was switched off Once the cyli...

Page 5: ...he electric connection in accordance with the terminal diagram Operating instruction Start up Connect only clean supply lines and supply hoses to the pump Before starting the pump be sure that all con...

Page 6: ...e oil quantity After completing the adjustment tighten the set screw with the counter nut item 3 SW 17 2 Pressure reducing valve item 2 The max inlet pressure is 200 bar The pressure reducing valve al...

Page 7: ...ube and unscrew the line hose Maintenance inspection and repair work may be carried out only by qualified personnel Troubleshooting Fault Pump does not deliver Cause Remedy Hydraulic pressure supply i...

Page 8: ...ed rod item 2 into cylinder head of oscillating cylinder and tighten firmly sticked in with Loctite 274 2 Mount oscillating cylinder to upper part of pump tube Handscrew the 4 self locking hexagon nut...

Page 9: ...hrough 36 from adapter tube 28 5 Remove cotter pin 32 from bushing plunger part of 31 6 Remove priming shovel nut 36 from bushing plunger 31 7 Remove retaining ring 29 and guide washer 30 from bushing...

Page 10: ...Parts for Hydraulic Pump Part No 509 32178 1 Fig 4 Spare parts of the hydraulic pump Item Description Qty Part number 1 OSCILLATING CYLINDER ASSY WITH CONTROL BLOCK 1 235 13183 1 2 PRESSURE REDUCING...

Page 11: ...to protect all components against damage and dirt Collect and dispose of leaking fluids in such way that there do not arise any personal or environmental hazards Adhere to legal requirements Cross Sec...

Page 12: ...it consisting of connecting block and piston rod sideward Pull the tube pos 420 out of the cylinder head Remove the groove nut pos 470 with a hook wrench and then remove the connecting block pos 440 U...

Page 13: ...mounting and calibrating sleeve is available as special accessory Cylinder Lightly oil piston unit pos 60 and the thread of the cylinder tube pos 10 Carefully stick together components without using...

Page 14: ...le line with 165 l container 4 1EN 68607 G09 Subject to changes Page 14 of 15 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Spare parts drawing Pump tube 84997 Cautio...

Page 15: ...IMING PLUG 1 16 382 11 ADAPTER 1 16 381 12 GASKET copper 2 13 OUTLET CHECK 1 11 948 14 BALL 1 66 285 15 BALL STOP 1 57 036 16 OUTLET BODY 1 12 017 17 O RING nitrile 1 18 PUMP TUBE 1 242 373 19 ADAPTER...

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