Lenze 9212 Operating Instructions Manual Download Page 42

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6.5.5. System calbes for supply fo fan and brake

Cable cross section

Length

5 x 0.5 mm

5 m

EWBLL_______05

10 m

EWBLL_______10

15 m

EWBLL_______15

20 m

EWBLL_______20

25 m

EWBLL_______25

30 m

EWBLL_______30

35 m

EWBLL_______35

40 m

EWBLL_______40

45 m

EWBLL_______45

50 m

EWBLL_______50

black 1

black 2

blue

brown

0.5 m m

Various length

X30

green-yellow

L1 fan

N fan

Y1 + brake

Y2 - brake

Servo motor

Y1+

Y2-

D o tted lin e : m o to r w ith b ra ke b u t w ith o u t fa n : D S V A B S X X

Order numbers of fan and brake supply cables

Summary of Contents for 9212

Page 1: ...EK SPÓŁKA JAWNA Jana Dlugosza 2 6 Street 51 162 Wrocław Poland biuro rgbelektronika pl 48 71 325 15 05 www rgbautomatyka pl www rgbelektronika pl DATASHEET www rgbautomatyka pl www rgbelektronika pl OTHER SYMBOLS 33 9217_E 2A LENZE ...

Page 2: ...ed with a wide variety of tools and having several testing stands at their disposal are a guarantee of the highest quality service OUR SERVICES ENCODERS SERVO DRIVERS LINEAR ENCODERS SERVO AMPLIFIERS CNC MACHINES MOTORS POWER SUPPLIERS OPERATOR PANELS CNC CONTROLS INDUSTRIAL COMPUTERS PLC SYSTEMS Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS Buy this product at RGB AUTOMATYKA BUY ...

Page 3: ...EDB9200_E GB 00375316 Antriebstechnik Operating Instructions Servo controller 9200 series ...

Page 4: ... E 5x 9215 E 5x 9217 E 5x 9222 E 5x 5x 9223 E 5x 5x 9224 E 5x 5x 9225 E 5x 5x 9226 E 5x 5x 9227 E 5x 5x 9228 E 5x 5x Controller type Enclosure IP20 Hardware version index Software version index Corresponds to the German edition of 05 18 1995 Edition of 05 18 1995 Date of print 05 29 1995 ...

Page 5: ... the end of this part you will find a comprehensive code table and a signal flow chart Service Explains error messages and gives hints for trouble shooting To locate information on specific topics simply refer to the table of contents at the beginning and to the index at the end of the operating instructions A series of different symbols provide quick reference and highlight important items Note T...

Page 6: ...pment or in its vicinity the system is installed in accordance with local regulations A qualified person must by training be familiar with all relevant standards and safety regulations and therefore be authorized to perform the required work For further details cf IEC 364 These safety instructions do not claim to be exhaustive Should any questions or problems occur please contact your nearest Lenz...

Page 7: ...DC bus monitoring 9210 X3 20 4 2 3 State bus 21 4 3 Control connections axis module 22 4 3 1 Control terminals 22 4 3 2 Analog input and outputs 22 4 3 3 Digital inputs and outputs 23 5 Application examples 26 5 1 Variant with integrated positioning module 2211PP 26 5 2 Wiring with positioning control SX 1 28 5 2 1 Diagram 1 Mains supply 28 5 2 2 Diagram 2 Control circuit 230V 29 5 2 3 Diagram 3 C...

Page 8: ...Requirements 50 4 1 1 Wiring 52 4 1 2 Setting 53 4 2 Homing mode 56 4 3 Further additional functions 57 5 Serial interfaces 58 5 1 LECOM1 interface X1 58 5 2 LECOM status messages 59 5 3 Table of attributes 60 6 Code table 63 7 Signal flow chart axis modules 72 1 Monitoring messages 74 1 1 Monitoring without activating pulse inhibit 74 1 2 Monitoring with activating pulse inhibit 74 1 3 Monitoring...

Page 9: ...rated brake chopper and brake resistors Short circuit protected inverter outputs When using the specified mains chokes the units comply with the overvoltage class 2 according to VDE 0160 I x t monitoring as overload protection for the inverter Parameter setting and diagnosis via keypad and 2 line LCD display in plain text German English and French language Control parameters can be modified ON LIN...

Page 10: ...ta 2 2 1 Rated data of supply modules Supply module type 9212_E 9215_E 9217_E Order no 33 9212_E 33 9215_E 33 9217_E Mains voltage V 3 x 480 50 60 Hz permissible range 3 x 330 528 0 DC bus voltage at rated current V 1 35 x Vmains Mains current Aeff 6 20 40 Permanent power1 at Vmains 3 x 480 V kW 4 9 16 5 33 Peak power t 5 s kW 12 37 60 Permanent brake power with int brake resistor W 250 Permanent ...

Page 11: ...z 0 300 Speed min 1 0 8000 Power loss at permanent power W 200 250 340 510 Power loss at controller inhibit W 45 45 45 125 Weight kg 9 2 9 5 9 5 20 5 Type 9226_E 9227_E 9228_E Order no 33 9226_E 33 9227_E 33 9228_E Output current fch 8 kHz Aeff 25 32 46 Output current fch 16 kHz Aeff 13 16 5 23 5 Peak current for t 5s at fch 8kHz for t 2 5 s at fch 16kHz Aeff 45 57 82 Permanent power VA 3 x 480 V ...

Page 12: ...Axis module or supply module Accessory kit busbars State bus line control terminals Operating Instructions 2 5 Application as directed The units of the 9200 series are electrical units which are designed for the application in control cabinets in industrial power installations They are designed for variable speed operations with three phase AC motors ...

Page 13: ... the installation The user is responsible for the compliance of the machine with the Council directive relating to electromagnetic compatibility 89 336 EWG and its amendment 92 31 EWG Considered standards and regulations Electronic equipment for use in electrical power installations and their assembly into electrical power installations DIN VDE 0160 5 88 pr EN 50178 Standards for the erection of p...

Page 14: ...maximum brake power the temperature of the output air of the supply modules can reach up to 120 C The axis modules should be installed at the same height at the righthand side of the supply module If the axis modules have different power outputs the more powerful axis module must be placed directly next to the supply module The interface connectors X1 to X4 and other terminals must be covered with...

Page 15: ...chapter Accessories If total protection is not required The normal cable protection fuses or miniature circuit breakers which are adapted to the cable diameter offer sufficient protection The peak power of the supply module must be equal to or higher than the total peak power of the connected axis modules and the rated power of the suply module must also be equal to or higher than the total perman...

Page 16: ...otal capacity is the sum of the capicities of the supply module and the axis modules For intervals between two closing operations longer than 15 min the max permissible capacities are applied DC bus capacities of the 9200 series Type 9212 9215 9217 9222 9223 9224 9225 9226 9227 9228 CZK µF 235 705 1175 235 340 1100 2200 Permissible total capacity depending on the interval between two closing opera...

Page 17: ...alculate a positive motor power and a negative generator power 4 Determine the effective power during the system cycle Do not calculate a negative resultant power generator power These ranges can taken into consideration when calculating the effective brake power 5 Select the supply module according to the effective power during a system cycle Please note that the supply module must have enough ca...

Page 18: ...ol cables and motor cables Ensure effective screening a non earthed conductior should be used to maintain screen integrity where cahbles are interrupted terminal strips relays fuses Caution To increase the EMC electromagnetic compatibility the reference GND is connected to the protective earth PE inside the drive To ensure an optimum interference suppression the screening and the GND PE connection...

Page 19: ...20MP SubD plugs X1 X2 X3 X4 X5 X6 Control terminals All ground cables must then be lead to external insulated central points centralized again from there and connected to PE in the central supply The PE GND reference is necessary as the electronics insulation SubD plug does not allow voltages 50V AC at PE In case of firmly installed computer connections a mains isolation e g Lenze Converter 2101 i...

Page 20: ...ation of high frequency devices of December 14 1984 official no 1045 1046 For operation within residential areas or when exceeding the limit value class B outside of industrial premises radio interference suppression according to VDE 0871 limit value class B is required Future hormonized standards The standard prEN 50081 2 is valid for the radio interference suppression It refers to standard EN 55...

Page 21: ...1 Mains and motor connection Caution All power terminals carry mains potential up to 5 minutes after mains disconnection The DC bus terminals UG UG and the PE terminals of the supply and axis module must be connected by means of busbars accessory kit ...

Page 22: ... to tabs on the housing 4 Close housing again internal brake resistor 1 2 3 4 The external brake resistor must be connected to the power connections UG and RBR at the supply modules 9210 It is recommended to exclusively use resistors with integrated overload protection which disconnect the mains supply in case of overload for recommended resistors see chapter Accessories The surface temperature of...

Page 23: ...19 Wiring of brake resistor Caution K1 must additionally set controller enable Wiring when using the internal brake resistor Wiring when using the external brake resistor ...

Page 24: ...nnot be used for the monitoring of an external thermal contact and the like To protect the inverter wiring according to figure Wiring using the internal brake resistor page 19 is necessary 4 2 2 Mains and DC bus monitoring 9210 X3 At X3 of the power supply module several signals are available that give information about the status of the mains The wiring of this terminal is not necessary to make t...

Page 25: ...nals in the axis module which are next to each other are internally bridged When the modules are ready to operate the following levels are applied at the terminal of the state bus Temp GND approx 0 2 V RDY GND approx 0 2 V Vmax GND more than 2 V These levels can only be measured when the state bus is connected between the supply module and the axis modules 9210 9220 9220 U m ax R D Y Tem p GN D Um...

Page 26: ...Ohm R306 44kOhm 100kOhm 100kOhm 68kOhm 82kOhm Master voltage 0 10V Master voltage 10 10V a bipolar set value selection b unipolar set value selection Set value potentio meter 10 kOhm lin Monitor outputs The terminals 62 and 63 of the control terminals block X5 transform internal digital control signals into analog output signals The resolution is 8 bit The signals are updated every 2ms The maximum...

Page 27: ...TR IP RDY Q m in X5 20 21 22 24 26 27 28 39 40 41 42 44 59 Vcc GND 2k2 2k2 2k2 2k2 2k2 2k2 56R 56R 56R d Legend Marking Function at signal HIGH Digital outputs RDY Ready I 7 50mA Qmin Motor speed value of C017 factory Setting The function depends on C117 TRIP No faults Digital inputs RFR Controller enable active at 13 30 V TRIP RESET Fault reset I 7 10mA TRIP SET No fault switch off Motor thermost...

Page 28: ...f the master drive or an incremental signal source with two TTL complementary signals shifted by 90 el can be used The zero track of the master endcoder will not be evaluated The maximum input frequency is 300 kHz The current consumption per channel is 6 mA l TTL 0 300kHz A B A B a Master frequency input by incremental encoder Pin assignment X2 male plug Dig Set Pin 1 2 3 4 5 6 7 8 9 Signal Ua2 Ua...

Page 29: ...r actual value feedback for closed loop control positioning control or as a set value for slaves master slave operation The current capacity is 20 mA per channel Pin assignment X4 encoder socket Pin 1 2 3 4 5 6 7 8 9 Signal B A A 5V GND Z Z LC B Resolver 2 pole resolvers V 10V f 5kHz are fitted as standard The Lenze servo motors are already equiped with the corresponding resolvers The resolver is ...

Page 30: ...ing module 2211PP Thus you sometimes do not need a PLC or at least reduce the load of the PLC The positioning module can be integrated into the unit and adapted to several applications Different designs are available e g the basic module with or without a terminal extension and alternatively a field bus module as Interbus S Lenze Servo 9200 ...

Page 31: ...repeat function program branching depending on inputs jump to following program set 32 adjustable positions 32 adjustable speeds 32 adjustable acceleration and deceleration values 32 adjustable number of pieces 32 waiting time Manual and program operation Input and display via the operating unit of the 9200 basic unit Parameter setting and programming via the serial interface LECOM A B of the basi...

Page 32: ...28 5 2 Wiring with positioning control SX 1 5 2 1 Diagram 1 Mains supply ...

Page 33: ...29 5 2 2 Diagram 2 Control circuit 230V ...

Page 34: ...30 5 2 3 Diagram 3 Control circuit 24V ...

Page 35: ...31 5 2 4 Diagram 4 Control connections 9200 SX1 Ω ...

Page 36: ...32 5 2 5 Diagram 5 Control connections SX1 ...

Page 37: ... 510 92 64 9215 11 1 1 ERBD011R01k1 120 430 510 92 64 9217 8 5 1 1 ERBD009R01k1 120 430 510 95 64 6 2 Mains chokes L mH I A Part no a mm b mm c mm d mm e mm f mm k mm m mm n mm 9212 3 x 2 5 3 x 7 ELN3_0250H007 120 61 84 45 130 105 73 6 0 11 9215 3 x 1 2 3 x 25 ELN3_0120H025 150 76 140 61 180 140 95 5 0 10 9217 3 x0 75 3 x 45 ELN3_0075H045 180 91 161 74 225 165 120 6 3 11 ...

Page 38: ... the input rectifier in the supply module Recommended semiconductor protection fuses at mains side Supply module 9212 9215 9217 Mains input with rectifier protection FF 20A 700V 14 x 51 FF 63A 700V 22 x 58 FF 100A 700V 22 x 58 Order no EFSFF0200ARH EFSFF0630ARI EFSFF1000ARI Input cables must be protected with standard fuses adapted to the cross sectional area of the cables 6 5 System cables Note F...

Page 39: ...e black black black Positioning controller Axis m odule Axis module master Axis module slave Design with plugs at both ends with single plug Order no EW00340900 EW00340906 Note The bridge beween pin 4 and pin 8 is necessary for the operation with the SX1 positioning control Fehler Es ist nicht möglich durch die B b it ...

Page 40: ... ends plug at motor side plug at unit side 2 5 m EW00340907 5 m EWREB_______05 EW00345891 10 m EWREB_______10 EW00340909 15 m EWREB_______15 EW00345892 20 m EWREB_______20 EW00345893 25 m EWREB_______25 EW00345894 30 m EWREB_______30 EW00345895 35 m EWREB_______35 EW00345896 40 m EWREB_______40 EW00345897 45 m EWREB_______45 EW00345898 50 m EWREB_______50 EW00345899 ...

Page 41: ...112_10005 10 m EWMOL056_01510 EWMOL056_02510 EWMOL100_04010 EWMOL112_10010 15 m EWMOL056_01515 EWMOL056_02515 EWMOL100_04015 EWMOL112_10015 20 m EWMOL056_01520 EWMOL056_02520 EWMOL100_04020 EWMOL112_10020 25 m EWMOL056_01525 EWMOL056_02525 EWMOL100_04025 EWMOL112_10025 30 m EWMOL056_01530 EWMOL056_02530 EWMOL100_04030 EWMOL112_10030 35 m EWMOL056_01535 EWMOL056_02535 EWMOL100_04035 EWMOL112_10035 ...

Page 42: ...______20 25 m EWBLL_______25 30 m EWBLL_______30 35 m EWBLL_______35 40 m EWBLL_______40 45 m EWBLL_______45 50 m EWBLL_______50 black 1 black 2 blue brown 0 5 mm Various length 2 X30 X30 green yellow L1 fan N fan Y1 brake Y2 brake PE Servo motor Y1 Y2 L1 N PE Dotted line m otor with brake but without fan DSVABS XX Order numbers of fan and brake supply cables ...

Page 43: ...19 2 23 0 19 2 23 0 15 1 16 9 16 9 18 7 12 0 12 0 0 09 0 09 0 12 0 12 DSVARS 90 DSVABS 90 DFVARS 90 DFVABS 90 4110 4110 3480 3480 9 5 9 5 19 0 19 0 4 1 4 1 6 9 6 9 350 350 390 390 10 2 10 2 15 8 15 8 140 140 120 120 0 80 0 80 0 80 0 80 36 0 40 0 36 0 40 0 22 9 25 0 25 5 27 1 22 0 22 0 0 09 0 09 0 25 0 25 DSVARS 100 DSVABS 100 DFVARS 100 DFVABS 100 4150 4150 3510 3510 12 0 12 0 36 0 36 0 5 2 5 2 13...

Page 44: ...ommand SH STP first press the SH key and hold than press the PRG or STP key When inhibiting the controller by pressing the STP key it must be enabled again by using the SH STP command Only then can it be enabled via terminal 28 or interface 1 2 Plain text display The LCD display constists of two lines of 16 characters each In the upper line code no and parameter are displayed The arrow shows the p...

Page 45: ...essing SH and SH see example on page 44 In some codes parameters can only be read but not changed In the factory setting only those codes are displayed which are necessary for the most common applications For activation of the extended code set see code table C 000 2 1 Change parameters Each code has a factory set parameter which can be changed There are three different ways of selecting and confi...

Page 46: ... acceptance new parameters are saved in the RAM i e they are saved until the controller is disconnected from the mains If you do not want to lose your setting when connecting the controller to the mains save them permanently 1 Select code C003 2 Select parameter set 1 by entering 1 3 Press SH first and then additionally PRG ok will be displayed 4 Now you can disconnect the servo controller from th...

Page 47: ... o d e Explanatory text 2 change from code level to parameter level using the PRG key Arrow for parameter level C 0 0 1 0 T e r m i n a l k e y p a d explanatory text for the selected parameter 3 set parameter to 1 using the key C 0 0 1 1 k e y p a d 4 acknowledge with the keys SH PRG and return to code level C 0 0 1 1 O p e r a t i n g m o d e ...

Page 48: ...rrow for code level Code no value exponent C 0 3 3 1 0 0 0 E 0 1 R a t i o d e n o m i n a t Explanatory text 2 change from code level to parameter level using the PRG key Arrow for parameter level C 0 3 3 0 1 0 0 0 10 digit value Cursor 3 position the cursor using the keys SH C 0 3 3 0 1 0 0 0 4 enter value using the key or C 0 3 3 0 3 0 0 0 5 acknowledge with SH PRG and return to the code level ...

Page 49: ...c parameter setting Before setting the parameters of the axis module the controller must be inhibited i e terminal 28 open RFR ENABLE switch open or STP key pressed C000 code set All codes in the inverter are arranged in different code sets With factory setting the standard code set is activated It contains all codes which are required for the most common applications By selecting the extended cod...

Page 50: ... the controller from the mains After reconnection the controller can be enabled again C005 Configuration Other control modes e g torque control or alternative methods of producing the reference signal are available The configuration can only be changed whilst in code set 2 Caution When changing the configuration control structure motor and encoder and terminal assignment are changed C025 Encoder T...

Page 51: ...orque generating components of the current vector it is necessary to enter the motor nameplate data correctly This is only possible if the controller is inhibited i e RFR ENABLE open or the STP key pressed C081 Rated motor power This parameter is only required for automation module applications to calculate the absolute reference for the torque The rated motor power of the Lenze servo motor which ...

Page 52: ...set nmax the speed is limited to nmax valid for both directions CW and CCW C012 Acceleration time Tir C013 deceleration time Tif The acceleration and deceleration times refer to a speed change from 0 to nmax The timesTir and Tif to be set can be adjusted as follows T t n n n T t n n n ir ir max 1 if if max 1 2 2 When moving large inertias with short deceleration times it is possible that the brake...

Page 53: ...ns U and V must be interchanged Switch on the mains and readjust the gain C071 Integral action time of the speed controller Factory setting optimized to the torque loop It may be necessary to adjust higher values if the field weakening range is completely used or if non adapted motors are employed For higher time constants in the speed control loop e g for chain drives it may also be necessary to ...

Page 54: ...l of the DC bus voltage VZ 0 V VZ 900 V 0 01 VZ 3 NA UG Combined signal from X3 2 and X3 5 X3 5 HIGH and VZ 440 V 3 X3 5 LOW or VZ 440 V 3 10 V 0 01 VZ 4 24Vext External supply for the potential free output X3 5 24 V 13 30 V 5 NA Potential free output signal for mains failure Vmains 320 V 3 5 and VZ 440 V 3 Vmains 320 V 3 5 or VZ 440 V 3 HIGH 13 30 V LOW 0 V 6 GNDext Reference point for terminal X...

Page 55: ...C229 Activation of mains failure detection C229 1 Mains failure detection activated C236 Vsetl Vz controller Ater the detection of a mains fialure and the activation of the DC bus control the value of C237 is the set value of the Vz controller C237 This code indirectly determines the possible speed decrease during a controller cycle In drive configuration with several controllers and DC bus connec...

Page 56: ...1 1 Wiring Note For radio interference suppression all relays have to be equipped with free wheeling diodes all relays Ri 1KΩ a Wiring for C005 11 und 21 b Wiring for C005 12 13 30 and for interface control ...

Page 57: ...not be activated during the controlled deceleration of the speed Therefore the parameter setting of the DC bus control should be softly It is not very important whether the DC bus can be loaded to the voltage set under C236 Required measuring units Oscilloscope at least 2 channels if possible with memory Test set up Connect channel 1 of the oscilloscope with X5 62 of the axis module speed monitor ...

Page 58: ...each the undervoltage threshold at a speed as low as possible For very small final speed values you may reduce C228 4 Repeat steps 1 to 3 at maximum and minimum system speed 5 Reduce C080 at maximum system speed until the DC bus voltage does no longer overshoot the brake chopper threshold see fig 2 You may also reduce C237 to limit the speed decrease during deceleration UG c C236 V m in t1 V Br t1...

Page 59: ...55 Signal fow chart DC bus control ...

Page 60: ...60 o o Input signal JOG 0 JOG speed Home position any position t Motor speed Motor shaft position Output signal RDY C252 Angle offset The shift range of the home position is one revolution of the motor shaft 360 is resolved into 2048 steps The adjustment can be made ON LINE when the motor is running The zero pulse of the encoder emulation X4 is also resolved in 256 steps C254 Amplification of the ...

Page 61: ...ollowing error limit If an following error exceeds the value entered under C255 during master frequency operation C005 13 or 21 and an amplification of the angle controller of C254 0 an internal signal will be generated for the error status Following error limit exceeded If this signal is applied to the terminal Qmin X5 42 via C117 the Qmin terminal will change its level from HIGH to LOW as soon a...

Page 62: ...e standard RS 485 Using the common RS 232 C interface simple point to point connection with a maximum cable length of 15 m can be achieved Almost every personal computer PC or other master system is equiped with this interface For several drives and larger distances the RS 485 interface must be used Only two wires are used to enable the communication of up to 31 controllers via a maximum distance ...

Page 63: ...T 4 AUTO 5 RESET 6 XXX 7 RFR 15 TRIP C067 Fault numbers of the operating faults see Service OC1 OC2 OC5 OUE OH1 OH2 U15 CCr Pr Sd2 EEr UEr 0 11 12 15 22 51 52 70 71 72 82 91 92 Further information on the serial communication LECOM1 LECOM A B can be obtained from the Operating Instructions LECOM A B For extensions the following modules are available 2101 Interface with mains isolation for RS422 RS4...

Page 64: ...er setting S Control DT Data type B8 1 byte bit coded B16 2 byte bit coded VS ASCII string FIX32 32 bit value with sign decimal with four decimal places Examples 1 2 12000FIX32 dez 00002EEOFIX32 hex 10 45 104500FIX32 dez FFFE67CCFIX32 hex N16 16 bit value with sign 0 0 100 214 100 16384N16 dez 4000N16 hex 50 8192N16 dez E000N16 hex DL Data length in byte LCM R W Access authorization for LECOM Ra R...

Page 65: ... VD 24534 C042 S E FIX32 1 4 Ra W VD 24533 C043 P E FIX32 1 4 Ra W VD 24532 C045 S E FIX32 1 4 Ra W VD 24530 C046 S E FIX32 1 4 Ra W VD 24529 C047 S E FIX32 1 4 Ra W VD 24528 C050 S E FIX32 1 4 Ra VD 24525 C051 S E FIX32 1 4 Ra VD 24524 C054 S E FIX32 1 4 Ra VD 24521 C056 S E FIX32 1 4 Ra VD 24519 C059 P E FIX32 1 4 Ra VD 24516 C060 S E FIX32 1 4 Ra VD 24515 C061 S E FIX32 1 4 Ra VD 24514 C067 P E...

Page 66: ... FIX32 1 4 Ra W VD 24339 C237 P E FIX32 1 4 Ra W VD 24338 C249 P E FIX32 1 4 Ra W VD 24326 C250 P E FIX32 1 4 Ra W VD 24325 C252 P E FIX32 1 4 Ra W VD 24323 C253 P E FIX32 1 4 Ra W VD 24322 C254 P E FIX32 1 4 Ra W VD 24321 C255 P E FIX32 1 4 Ra W VD 24320 C300 S E FIX32 1 4 Ra VD 24275 C350 P E FIX32 1 4 Ra VD 24225 C351 P E FIX32 1 4 Ra VD 24224 C352 P E FIX32 1 4 Ra W VD 24223 C353 P A FIX32 8 4...

Page 67: ... parameter Unit accepts new parameter after pressing SH PRG Unit accepts parameter only if the controller is inhibited when pressing SH PRG Code Name Parameter Accept ance see page C000 Code set 0 1 2 9 11 P xxx Standard code set read only Standard code set Extended code set Service code set service password neccessary Code set for automation module Password request Enter password SH PRG password ...

Page 68: ... analog X5 terminals 1 2 46 C009 Controller address 1 Bus participant number LECOM A B Setting range 1 99 10 20 99 reserved for broadcast SH PRG C011 nmax maximum speed 3000 Setting range 100 8000 rpm Step 1 rpm ON LINE C012 Tir acceleration time 0 01 Setting range 0 00 990 s Step 0 01s from 0 00 1s 0 1s from 1 10s 1s from 10 100s 10s from 100 990s ON LINE 48 C013 Tif deceleration time 0 01 Settin...

Page 69: ...input The controller is enabled changing the parameter form C027 to C028 via code C 140 ON LINE 46 C030 Encoder simulation 1 2 3 4 256 increments revolution 512 increments revolution 1024 increments revolution 2048 increments revolution SH PRG C031 noffset 0 Setting range 1000 1000 Step 10 mV Offset adjustment of the selected analog speed set value input ON LINE C032 Ratio numerator 0 1 Setting ra...

Page 70: ... can be obtained depends on the type of servo motor and the axis module employed ON LINE C050 nset 2 speed set value 2 _xxxx Setting range nmax nmax Step 1 rpm Effective speed set value at speed controller input read only C051 nact motor shaft speed _xxxx Setting range 9765 9765 rpm Step 1 rpm read only C054 Imot motor current xxx Setting range 0 0 maximum current Step 0 1 A The displayed value is...

Page 71: ...z controller 1000 Setting range 0 9000 Step 1 ON LINE 53 C080 Tn Vz controller 1 0 s Setting range 0 01 150 ON LINE 53 C081 Rated motor power xxx x Setting range 0 1 650 kW Step 0 1 kW 47 C087 Rated motor speed xxxx Setting range 300 6000 rpm Step 1 rpm C088 Rated motor current xxx Setting range 0 1A max controller current Step 0 01 A C089 Rated motor frequency xxx x Setting range 10 0 300 0 Hz St...

Page 72: ...00 baud 2400 baud 1200 baud SH PRG C140 Enable encoder setting 0 1 C027 active C028 active SH PRG 46 C153 Minimum limit monitor 1 0 Setting range 0 rpm C154 Step 1 rpm Setting of the minimum limit to give the speed to monitor output 1 Speeds the absolute number of which is smaller than the minimum limit generate 0 V on the monitor output 1 of terminal 62 ON LINE C154 Maximum limit monitor 1 3000 S...

Page 73: ...lt messages Display of the last eight fault messages saved under C068 readable only via LECOM The last fault reset is in C161 read only C200 L Software version Display of the software version readable only via LECOM read only ...

Page 74: ... ON LINE 53 C249 L LECOM1 code bank 0 1 2 3 4 5 6 7 C000 to C255 C250 to C505 C500 to C755 C750 to C1005 C1000 to C1255 C1250 to C1505 C1500 to C1755 C1750 to C2000 SH PRG C250 Homing mode 0 1 not active active 56 C252 Angle offset 0 Setting range 0 2047 Step 1 ON LINE 56 C253 Speed proportional angle offset 8 5 Setting range 819 1 819 1 incre ments at 4000 rpm Step 1 Possibility to correct an ang...

Page 75: ...OM interface may only be accessed after one sec Note The setting will not be overwritten when loading factory setting C380 L RP set speed corresponds to C046 _xxxxx Display range 26844 26844 8000 rpm 26844 Step 1 ON LINE C381 L RP nset2 corresponds to C050 _xxxxx Display range 26844 26844 8000 rpm 26844 Step 1 read only C382 L RP actual speed corresponds to C051 _xxxxx Display range 32767 32767 97...

Page 76: ...k d C060 X2 f 1 2 24 21 22 JOG enable f Speed control M m ax C047 lim it R X3 R D n act n Q m in C254 Target window w dw dt w w pw dw dt C056 Resolver evaluation C005 Configuration Factory setting n controller Hom ing m ode Set value integrator Set value conditioning 8 7 C028 C140 Setting C030 C032 C033 A D A D n 1 set T ir T if 1 A D C154 C153 act n Angle act M set 11 12 20 33 12 20 11 33 30 13 2...

Page 77: ...la y Status supply module S ta te b u s X6 L U O C 5 O U E O H 1 Trip S e t E E r O H 2 S h o rt circu it E a rth fa u lt S d 2 O C 1 O C 2 41 44 U V W R D Y T R IP Pulse inhibit i a ct Heat sink temperature S u p p ly vo lta g e 1 5 V U E r C C r P r U 1 5 27 T rip R e se t Fault memory A S M 26 Torque and current control Monitoring i co n tro lle r i i 0 3 R a te d sp e e d R a te d cu rre n t R...

Page 78: ... the motor shaft The error message disappears when the motor reaches the set angle A following error 3188 increments cannot be corrected 1 2 Monitoring with activating pulse inhibit LU Undervoltage The mains voltage of the supply module is monitored by measuring the DC bus voltage If the DC bus voltage decreases below 330V 4 the servo controllers cannot continue to operate The axis modules are inh...

Page 79: ...These overload diagrammes show permissible overcurrents necessary recovery times and load cycles Take into consideration that the rated currents of the axis modules depend on the chopper frequency set under C018 see Technical data page 6 I1 I2 t1 t2 I1 I nom overload current I2 I nom base load current t1 duration of the overload t2 duration of the base load Overload chart for fchop 8 kHz Parameter...

Page 80: ... external brake resistor OH1 Overtemperature supply module The temperature monitoring on the supply module detects overtemperatures of the heat sink the mains input bridge the brake chopper and the internal brake resistors Possible reasons are overload of the supply module supply module power total axis module power blower defective or insufficient ambient temperature 45 C OH2 Overtemperature heat...

Page 81: ...ops in the wiring The fault may also occur after short mains interruptions t 1 min if the controller was switched off while there was another non acknowledged fault Pr Parameter loss Program sequence error in the microprocessor which is caused by interference in the electronics due to incorrect screening or non screened cables or ground or earth current loops in the wiring The interference resulte...

Page 82: ...lowing error is active Imax The LED is illuminated when reaching the maximum controller current or the set torque limit IMP Pulse inhibit The LED is illuminated if the inverter is inhibited The inverter is inhibited if the terminal 28 is low the STOP key is pressed inhibit avtivated by communication or if a fault is detected RDY Imax IMP on off off Controller is ready to operate the controller is ...

Page 83: ... 4V 0 4V 0 4V 0 4V 0 4V Diodes in reverse direction UG L1 UG L2 UG L3 L1 UG L2 UG L3 UG high resistance OL high resistance OL high resistance OL high resistance OL high resistance OL high resistance OL 3 2 Checking the output stage Disconnect the controller from the mains Caution Wait 5 minutes until the DC bus is discharged Measure directly at the power terminals Measurement Measuring point Measu...

Page 84: ...58 Brake chopper active 78 Brake resistor external 33 Brake resistor external 18 internal 20 C CEO 77 Change parameters 41 Checking the mains rectifier 79 Checking the output stage 79 Code table 63 Commissioning 45 cos ϕ motor 47 D DC bus control 50 Deceleration time 48 Diagnosis 58 E Earth fault 74 Electromagnetic combatibility 14 Electromagnetic compatibility 14 EMC 14 Enclosure 6 Encoder simula...

Page 85: ... Motor connection 17 Motor nameplate data 47 Motors 39 N Noise immunity 6 O ON LINE 41 Optical fibres 59 Overload axis module 75 Overtemperature heat sink 76 Overtemperature supply module 76 Overvoltage 76 P Parameter setting 40 41 58 Password 45 Peak power 6 Permanent brake power 18 Planning 5 Pollution strength 6 Power connections 17 Power stage 79 Q Quick stop deceleration time 48 R Rated motor...

Page 86: ...s 34 for control terminal block 34 for power supply 37 for resolver 36 supply of fan and brake 38 System fault 77 Systemcables for master frequency selection 35 T Table of attributes 60 Terminal control 45 TRIP setting 74 U Undervoltage 74 Unknown fault 77 W Wire breakage resolver 77 ...

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Summary of Contents for 9212

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Lenze 9212, Operating Instructions Manual, Page: 42 / 86

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Summary of Contents for 9212

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