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Page 7

XC15 SERIES

Brazing Connection Procedure

Before brazing, remove the access panel (see figure 4);
then remove the narrow piping panel to prevent burning off
the paint (see figure 9).

Remove 2
screws and re-
move panel
before brazing.

Figure 9

Piping Panel Removal

PIPING

PANEL

Line set

connection

points.

1. Cut ends of the refrigerant lines square (free from

nicks or dents). Debur the ends. The pipe must remain
round, do not pinch end of the line.

2. When making line set connections, use 1 to 2 psig dry

nitrogen to purge the refrigerant piping. This will help
to prevent oxidation and the introduction of moisture
into the system.

3. Use silver alloy brazing rods (5 or 6 percent minimum

silver alloy for copper−to−copper brazing or 45 percent
silver alloy for copper−to−brass or copper−to−steel
brazing) which are rated for use with R−410A refriger-
ant. While brazing-in the line set connections, wrap a
wet cloth around the valve body and the copper tube
stubs.

4. Quench the joints with a wet cloth to prevent possible

heat damage to the valve core and opening port.

NOTE − The tube end must stay bottomed in the fitting
during final assembly to ensure proper seating, seal-
ing and rigidity.

5. Install the thermal expansion valve in the liquid line at

the indoor coil.

NOTE − Expansion valve (not provided; obtain sepa-
rately) must be approved for use with R−410A refriger-
ant.

Refrigerant Line Sets: Installing Horizontal Runs

METAL
SLEEVE

STRAPPING MATERIAL 
(Around vapor line only)

TAPE OR WIRE TIE

WIRE TIE
(Around vapor line only)

FLOOR JOIST OR
ROOF RAFTER

TAPE OR WIRE TIE

To hang line set from joist or rafter,
use either metal strapping material
or anchored heavy nylon wire ties.

Figure 10

8 feet

8 feet

Strap the vapor line to the joist or rafter
at 8 ft. intervals then strap the liquid line
to the vapor line.

FLOOR JOIST OR ROOF RAFTER

Summary of Contents for XC15-024

Page 1: ...low voltage wiring 2 Grommets for liquid and vapor lines Check equipment for shipping damage If you find any damage immediately contact the last carrier INSTALLATION INSTRUCTIONS XC15 Series Units CON...

Page 2: ...UND REDUCTION COVER SEE PAGE 20 FOR COVER INFORMATION COMPRESSOR TERMINAL PLUG HIGH PRESSURE SWITCH Figure 1 37 940 024 thru 042 47 1194 048 and 060 21 1 8 537 024 thru 042 31 1 8 791 048 and 060 10 3...

Page 3: ...NG This product and or the indoor unit it is matched with may contain fiberglass wool Disturbing the insulation during installation main tenance or repair will expose you to fiberglass wool dust Breat...

Page 4: ...uide the LIP of top tab inward fig ure 5 Details A and C then upward into the top slot of the hinge corner post S Rotate panel to vertical to fully engage all tabs S Holding the panel s hinged side fi...

Page 5: ...for field wiring diagram A complete unit wiring dia gram is located on the back side of the access panel NOTE For proper voltages select thermostat wire gauge per the following chart Wire run length A...

Page 6: ...Refrigerant Line If refrigerant lines are routed through a wall seal and iso late the opening so vibration is not transmitted to the build ing Pay close attention to line set isolation during installa...

Page 7: ...for use with R 410A refriger ant While brazing in the line set connections wrap a wet cloth around the valve body and the copper tube stubs 4 Quench the joints with a wet cloth to prevent possible he...

Page 8: ...LIQUID LINE Refrigerant Line Sets Installing Vertical Runs new construction shown NOTE Similar installation practices should be used if line set is to be installed on exterior of outside wall PVC PIPE...

Page 9: ...maintenance service repair and disposal of appliance Approved methods of recovery recycl ing or reclaiming must be followed 1 Remove existing R 22 refrigerant using the following appropriate procedure...

Page 10: ...liquid refrigerant to flow into the system through the vapor line valve Allow the refrigerant to pass from the cylinder and through the line set and the indoor coil before it enters the recovery machi...

Page 11: ...Schrader valve from contamination and serves as the primary leak seal To Access Schrader Port 1 Remove service port cap with an adjustable wrench 2 Connect gauge to the service port 3 When testing is...

Page 12: ...the manifold gauge set Open the valve on the R 410A cylinder va por only 3 Open the high pressure side of the manifold to allow R 410A into the line set and indoor unit Weigh in a trace amount of R 4...

Page 13: ...frozen bearings or binding 2 Inspect all factory and field installed wiring for loose connections 3 After evacuation is complete open the liquid line and vapor line service valves to release the refri...

Page 14: ...arge If weighing facili ties are not available or if charging the unit during warm weather use one of the following procedures Charge Using the Approach Method Outdoor Temp 65 F 18 C The following pro...

Page 15: ...results use the same electronic thermometer to check both outdoor ambient and liquid line temperatures F 1 0 C 0 5 1 With the manifold gauge hose still on the liquid service port and the unit operatin...

Page 16: ...0 psi Filter Drier A drier is factory installed in each XC15 unit A replace ment drier is available from Lennox Refer to Lennox Re pair Part Program System Operation Monitor LSOM The diagnostic indica...

Page 17: ...not present R and C wires are reversed Thermostat demand signal Y1 is present but compres sor not running 1 Compressor protector is open 2 Outdoor unit power disconnect is open 3 Compressor circuit br...

Page 18: ...is connect switch es Unit may have multiple power supplies Maintenance and service must be performed by a qualified installer or service agency At the beginning of each cool ing season check the syste...

Page 19: ...m call your Lennox dealer for assistance IMPORTANT Turn off electrical power to the unit at the disconnect switch before performing any maintenance The unit may have multiple power supplies 3 Reusable...

Page 20: ...tch from heating mode to cooling mode to maintain predetermined comfort settings Temperature Indicator The temperature indicator displays the actual room temperature Programmable Thermostats Your Lenn...

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