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Page 20

505095M 1/3/06

When removing debris from around the unit, be aware
of metal edges on parts and screws. Although special
care has been taken to keep exposed edges to a
minimum, physical contact with metal edges and cor-
ners while applying excessive force or rapid motion
can result in personal injury.

Cleaning of the outdoor unit’s coil should be performed
by a trained service technician. Contact your dealer
and set up a schedule (preferably twice a year, but at
least once a year) to inspect and service your air con-
ditioning or heat pump system.

Thermostat Operation

Thermostat operations vary from one thermostat to anoth-
er. The following provides general operation procedures.
Refer to the user’s information manual provided with your
thermostat for specific operation details.

Temperature Setting Levers

Set the lever or dial to the desired temperature setpoints
for both heating and cooling. Avoid frequent temperature
adjustment; turning the unit offthen back onbefore
pressures can equalize will put unusual stress on the unit’s
compressor.

Fan Switch

In AUTO or INT (intermittent) mode, the blower operates
only when the thermostat calls for heating or cooling. This
mode is generally preferred when humidity control is a
priority. The ON or CONT mode provides continuous in-
door blower operation, regardless of whether the com-
pressor or furnace is operating. This mode is required
when constant air circulation or filtering is desired.

System Switch

Set the system switch for heating, cooling or auto opera-
tion. The auto mode allows the system to automatically
switch from heating mode to cooling mode to maintain
predetermined comfort settings.

Temperature Indicator

The temperature indicator displays the actual room
temperature.

Programmable Thermostats

Your Lennox system may be controlled by a
programmable thermostat. These thermostats provide the
added feature of programmable time-of-day setpoints for
both heating and cooling. Refer to the user’s information
manual provided with your thermostat for detailed pro-
gramming and operation details.

Preservice Check

If your system fails to operate, check the following before
calling for service:

S

Check to see that all electrical disconnect switches are
ON.

S

Make sure the room thermostat Temperature Selector
and System Switch (Heat, Cool, Auto) are properly
set.

S

Check for any blown fuses or tripped circuit breakers.

S

Make sure unit access panels are in place.

S

Make sure air filter is clean.

S

If service is needed, locate and write down the unit
model number and have it handy before calling.

Sound Reduction Cover (SR1) Components and Assembly Procedure

This diagram identifies the sound reduction
components and shows the correct procedure for
assembling the sound reduction cover:

1. Put SR1 base on unit base pan.

2. Install compressor on base.

3. Cover SR1 base with wet rags to protect against

any brazing material.

4. Braze suction tube.

5. Braze discharge tube.

6. Cool connections to ambient temperature.

7. Perform leak check.

8. Install suction grommet.

9. Install SR1 left and right side covers.

10. Fasten 60" bottom cable tie.

11. Install discharge grommet.

12. Install top caps.

13. Fasten 36" top cable tie.

14. Fasten 36" middle cable tie.

Figure 19

MIDDLE CABLE TIE

BASE

BOTTOM CABLE TIE

SUCTION
GROMMET

LEFT
SIDE
COVER

RIGHT
SIDE
COVER

DISCHARGE
GROMMET

LEFT
TOP
CAP

RIGHT TOP
CAP

TOP CABLE TIE

Summary of Contents for XC15-024

Page 1: ...low voltage wiring 2 Grommets for liquid and vapor lines Check equipment for shipping damage If you find any damage immediately contact the last carrier INSTALLATION INSTRUCTIONS XC15 Series Units CON...

Page 2: ...UND REDUCTION COVER SEE PAGE 20 FOR COVER INFORMATION COMPRESSOR TERMINAL PLUG HIGH PRESSURE SWITCH Figure 1 37 940 024 thru 042 47 1194 048 and 060 21 1 8 537 024 thru 042 31 1 8 791 048 and 060 10 3...

Page 3: ...NG This product and or the indoor unit it is matched with may contain fiberglass wool Disturbing the insulation during installation main tenance or repair will expose you to fiberglass wool dust Breat...

Page 4: ...uide the LIP of top tab inward fig ure 5 Details A and C then upward into the top slot of the hinge corner post S Rotate panel to vertical to fully engage all tabs S Holding the panel s hinged side fi...

Page 5: ...for field wiring diagram A complete unit wiring dia gram is located on the back side of the access panel NOTE For proper voltages select thermostat wire gauge per the following chart Wire run length A...

Page 6: ...Refrigerant Line If refrigerant lines are routed through a wall seal and iso late the opening so vibration is not transmitted to the build ing Pay close attention to line set isolation during installa...

Page 7: ...for use with R 410A refriger ant While brazing in the line set connections wrap a wet cloth around the valve body and the copper tube stubs 4 Quench the joints with a wet cloth to prevent possible he...

Page 8: ...LIQUID LINE Refrigerant Line Sets Installing Vertical Runs new construction shown NOTE Similar installation practices should be used if line set is to be installed on exterior of outside wall PVC PIPE...

Page 9: ...maintenance service repair and disposal of appliance Approved methods of recovery recycl ing or reclaiming must be followed 1 Remove existing R 22 refrigerant using the following appropriate procedure...

Page 10: ...liquid refrigerant to flow into the system through the vapor line valve Allow the refrigerant to pass from the cylinder and through the line set and the indoor coil before it enters the recovery machi...

Page 11: ...Schrader valve from contamination and serves as the primary leak seal To Access Schrader Port 1 Remove service port cap with an adjustable wrench 2 Connect gauge to the service port 3 When testing is...

Page 12: ...the manifold gauge set Open the valve on the R 410A cylinder va por only 3 Open the high pressure side of the manifold to allow R 410A into the line set and indoor unit Weigh in a trace amount of R 4...

Page 13: ...frozen bearings or binding 2 Inspect all factory and field installed wiring for loose connections 3 After evacuation is complete open the liquid line and vapor line service valves to release the refri...

Page 14: ...arge If weighing facili ties are not available or if charging the unit during warm weather use one of the following procedures Charge Using the Approach Method Outdoor Temp 65 F 18 C The following pro...

Page 15: ...results use the same electronic thermometer to check both outdoor ambient and liquid line temperatures F 1 0 C 0 5 1 With the manifold gauge hose still on the liquid service port and the unit operatin...

Page 16: ...0 psi Filter Drier A drier is factory installed in each XC15 unit A replace ment drier is available from Lennox Refer to Lennox Re pair Part Program System Operation Monitor LSOM The diagnostic indica...

Page 17: ...not present R and C wires are reversed Thermostat demand signal Y1 is present but compres sor not running 1 Compressor protector is open 2 Outdoor unit power disconnect is open 3 Compressor circuit br...

Page 18: ...is connect switch es Unit may have multiple power supplies Maintenance and service must be performed by a qualified installer or service agency At the beginning of each cool ing season check the syste...

Page 19: ...m call your Lennox dealer for assistance IMPORTANT Turn off electrical power to the unit at the disconnect switch before performing any maintenance The unit may have multiple power supplies 3 Reusable...

Page 20: ...tch from heating mode to cooling mode to maintain predetermined comfort settings Temperature Indicator The temperature indicator displays the actual room temperature Programmable Thermostats Your Lenn...

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