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Page 18

Troubleshooting 

Burner failure or improper operation can result from a num-
ber of different causes.  Often the cause can be pinpointed
by observing the different types of failure or by the process
of elimination.

The following troubleshooting charts list some failures,
causes and a sequence of steps to isolate the point of fail-
ure. Check the simplest and most obvious items before
progressing to other items.

Troubleshooting:  Fan board operating sequence

Action

System Response

Thermostat calls for heat. 
(W terminal is energized.)

ST9103A closes oil primary control T−T connections.

Ignition system and oil primary control start the furnace. Oil flows as long
as oil primary control senses flame.

Burner motor is energized and heat fan on delay timing begins. When tim-
ing is complete, the circulating fan is energized at heat speed and warm
air is delivered to the controlled space.

Thermostat ends call for heat. 
(W terminal is de−energized.)

Oil primary control is de−energized, terminating the burner cycle.

Heat fan off delay timing begins. When timing is complete, the circulating
fan is de−energized.

ST9103A returns to standby mode (oil primary control and circulating fan
are off).

Burner fails to light.

Oil primary control locks out within lockout timing (timing depends on oil
primary control).

Burner motor is de−energized.

If heat fan has started, it continues through the selected delay off period.

Established flame fails.

Burner motor is de−energized and oil primary control goes into recycle
mode.

If selected heat fan off delay is longer than the recycle delay timing, the
heat fan continues to run through the next trial for ignition.

Thermostat begins call for cool. 
(G and Y terminals are energized.)

Circulating fan is energized at the cool speed.

Cooling compressor turns on immediately.

Thermostat ends call for cool. 
(G and Y terminals are de−energized.)

Circulating fan and cooling compressor turn off immediately.

Thermostat begins call for fan. 
(G terminal is energized.)

Circulating fan is energized immediately at cool speed.

ST9103A may be factory−configured to operate heat speed in this mode.

Thermostat ends call for fan. 
(G terminal is de−energized.)

Circulating fan is de−energized.

Limit switch string opens.

Oil primary control shut off the burner.

Circulating fan is energized immediately at heat speed.

ST9103A opens oil primary control T−T connections.

Circulating fan runs as long as limit string stays open.

If there is a call for cooling or fan, the circulating fan switches from heat
speed to cool speed.

Limit switch string closes.

ST9103A begins heat fan off delay sequence.

Circulating fan turns off after the selected heat fan off delay timing.

ST9103A closes oil primary control T−T connections.

Oil primary control is energized, initiating burner light off.

table continued on next page

Summary of Contents for OHR23-105

Page 1: ...nes Sizing 12 Oil Supply Line Filter Connections 13 Leak Check 13 Electrical Wiring 14 Unit Start Up Adjustments 15 Service 16 Start Up Performance Checklist 17 Troubleshooting 18 RETAIN THESE INSTRUC...

Page 2: ...VIEW SIDE VIEW FRONT VIEW FLUE OUTLET 8 203 SUPPLY AIR OPENING HORIZONTAL POSITION DOWNFLOW POSITION OPTIONAL DOWNFLOW COMBUSTIBLE FLOOR BASE OPTIONAL DOWNFLOW ADDITIVE BASE Additive Base Raises Furn...

Page 3: ...RETAINING 1 4 HEX HEAD SCREW FB HEADS ASSY FOR AIR TUBE ASSY ELECTRODE HEAD NOZZLE LINE PEDESTAL ADAPTER NOZZLE AIR SCOOP INLET WHEEL BLOWER FLANGE GASKET MOTOR 4X4 BOX IGNITOR DOOR GASKET REAR ACCESS...

Page 4: ...combustible materi al as listed unit rating plate and in tables 2 or 3 Unit service and accessibility clearances take precedence over fire protection clearances Table 2 Horizontal Installation Clearan...

Page 5: ...tible materi al A minimum clearance of 1 must be maintained be tween bottom of furnace and combustible material Suspended Installation To suspend furnace remove knockouts in top of panel at warm air d...

Page 6: ...ometer Oil vacuum gauge Beckett T 500 gauge Knowledge of proper test equipment operation CAUTION Improper nozzle and or air adjustment of this unit may result in sooting problems Refer to the follow i...

Page 7: ...he chimney to determine whether repairs are necessary Make sure the chimney is properly constructed and sized according to the requirements of the National Fire Protec tion Association The smallest di...

Page 8: ...ey BAROMETRIC CONTROL IN EITHER LOCATION DRAIN FOR CONDENSATE FACTORY BUILT CHIMNEY Figure 9 BAROMETRIC CONTROL MAY BE INSTALLED IN EITHER VERTICAL OR HORI ZONTAL SECTION OF FLUE PIPE WITHIN 18 OF FLU...

Page 9: ...ted on a plat form in a confined space such as a closet or small equipment room Small leaks around the base of the unit at the platform or at the return air duct connection can cause a potentially dan...

Page 10: ...AIR Figure 13 NOTE EACH AIR DUCT OPENING SHALL HAVE A FREE AREA OF AT LEAST ONE SQUARE INCH 6 4 SQUARE CENTIMETERS PER 2 000 BTU 586 W PER HOUR OF THE TOTAL INPUT RATING OF ALL EQUIPMENT IN THE ENCLOS...

Page 11: ...efer to the manufacturers installation instruc tions for proper installation procedures and service parts information Do not use the same vent with any other appliance when using a sidewall vent syste...

Page 12: ...d a vacuum of 6 152 mm Hg or less a single stage fuel pump with a supply line and no return line should be adequate See figure 16 Manual bleeding of the fuel pump is required on initial start up Failu...

Page 13: ...erly 5 Tighten the bleed valve securely Two Pipe Systems If the installation requires a two pipe operation install the bypass plug included in the bag which is attached to the pump To convert the pump...

Page 14: ...r on thermostat ac cording to the wiring diagram sticker provided on unit 3 Install a separate fused disconnect switch near unit so power can be shut off for servicing 4 Complete line voltage wiring f...

Page 15: ...reached their highest and steadiest readings subtract the readings The difference in temper atures in the supply and return air plenums should approxi mate the temperature rise range listed in table 7...

Page 16: ...ice Servicing Filter NOTE Under no circumstances should the access panels to the blower compartment be left off or left partially open 1 Throw Away Type Filters Filters should be checked monthly and r...

Page 17: ...Burner Model No Serial Number Piping Connections Tight All Valves Open Blower Motor Lubrication OK Oil Pump Pressure recommended minimum 140 psi PROPER DRAFT Draft Reading recommended 03 to 04 inches...

Page 18: ...rner motor is de energized If heat fan has started it continues through the selected delay off period Established flame fails Burner motor is de energized and oil primary control goes into recycle mod...

Page 19: ...auxiliary limit Power Check furnace disconnect switch main disconnect Open switch Close switch switch main disconnect Blown fuse or tripped circuit breaker Replace fuse or reset circuit breaker Therm...

Page 20: ...e closed Open valve Oil Filters Oil Line Listen for pump whine Oil line filter is plugged Replace filter cartridges Oil Line Kinks or restriction in oil line Repair or replace oil line Plugged fuel pu...

Page 21: ...Cracked or burned lead insulators Replace electrode leads Ignition Transformer Connect ignition leads to the transformer Start burner and observe spark Check line voltage to transformer primary Low li...

Page 22: ...Safety Source Procedure Check Causes Correction Poor Fire If burner continues to r n does not Unbalanced fire Replace nozzle to run does not lock out of safety fault may be due to Too much air lean s...

Page 23: ...filters Clean or replace filter between line voltage connections to Burner running too slow Increase blower speed to maintain proper temp rise connections to primary control bl k hit Blower motor seiz...

Page 24: ...aks into heat exchanger around inspection door etc Correct cause of air leak CO2 if less than 10 Excessive draft Adjust barometric draft control for correct draft Incorrect burner head adjustment Corr...

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