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Page 4

Requirements

 

Installation of Lennox oil−fired furnaces must conform with
the National Fire Protection Association Standard for the
Installation of Oil Burning Equipment, NFPA No. 31, the
National Electrical Code, ANSI/NFPA No.70 (in the
U.S.A.), CSA Standard CAN/CSA−B139 (in Canada),
Installation Code for Oil Burning Equipment, the Canadian
Electrical Code Part1, CSA 22.1 (Canada), the recom-
mendations of the National Environmental Systems Con-
tractors Association and any state or provincial laws or lo-
cal ordinances. Authorities having jurisdiction should be
consulted before installation. Such applicable regulations
or requirements take precedence over general instructions
in this manual.

Chimneys and chimney connectors must be of the type
and construction outlined in section 160 of NFPA No. 31.

Air for combustion and ventilation must conform to stan-
dards outlined in section 140 of NFPA No. 31 or, in Cana-
da, CSA Standard B139. When installing OHR23 units in
confined spaces such as utility rooms, two combustion air
openings are required. Dimensions of combustion air
openings are shown in table 1. One opening shall be below
burner level and the other opening shall be no more than 6
inches from the room’s ceiling.

Combustion air openings should provide a minimum free
area one-half square inch per 1,000 Btu per hour input.
This combustion air should be brought into the area con-
taining the furnace below the level of the furnace burner.

IMPORTANT

An opening to the outside for combustion air is
strongly recommended, especially in new homes.
Refer to table 1 or the unit rating plate for specific
combustion air opening dimensions.

Table 1

Combustion Air Opening Dimensions

Model No.

(2 openings required)

OHR23−105/120

10" X 20"

OHR23−140/154

11" X 22"

This unit is approved for clearances to combustible materi-
al as listed unit rating plate and in tables 2 or 3. Unit service
and accessibility clearances take precedence over fire
protection clearances.

Table 2

Horizontal Installation Clearances

Clearances

Inches (mm)

Top of Cabinet

3 (76)

*Bottom and Rear of Cabinet

1 (25)

Front of Cabinet

24 (610)

Service Clearance (Front)

24 (610)

End of Supply Plenum

0 (0)

Supply Air Opening

0 (0)

Return Air Opening

0 (0)

Above Horizontal Warm Air Duct
within 3 ft. (914mm) of Furnace

0 (0)

Flue Pipe Horizontal

7 (178)

Flue Pipe Vertical

7 (178)

*NOTE−When furnace is installed on combustible floor, 1 "
(25 mm) spacer legs must be installed to elevate unit off of
mounting surface.

Table 3

Downflow Installation Clearances

Clearances

Inches (mm)

Bottom of Plenum and Ductwork

1 (25)

Plenum Sides

1 (25)

Side of Cabinet

1 (25)

Rear of Cabinet

1 (25)

Front of Cabinet

16 (406)

Service Clearance (Front)

24 (610)

Flue Pipe Horizontal

1 (25)

Flue Pipe Vertical

7 (178)

Return Air Opening

0 (0)

*Floor

*Combustible

*NOTE−Clearance for installation on combustible floor if op-
tional additive base is installed between the furnace and
combustible floor. Not required in add−on coiling applications.

NOTE − Downflow Application Only  For installation on
combustible floors, appliance shall not be installed directly
on carpeting, tile or other combustible material other than
wood flooring. When installed on wood flooring, the addi-
tive base must be used. See Unit Dimension illustration.

NOTE − Unit must be adjusted to obtain a temperature rise
within the range listed in table 7 (see Page 15).

When used in conjunction with a evaporator coil, the fur-
nace shall be installed in parallel with, or on the upstream
side of the evaporator coil. In a parallel flow arrangement,
the dampers, or other measures used to control flow of air
flow, shall be adequate to prevent chilled air from entering
the furnace. If the furnace is manually operated, it must be
equipped with means to prevent operation of either unit un-
less dampers are in the full-heat or full-cool position.

Summary of Contents for OHR23-105

Page 1: ...nes Sizing 12 Oil Supply Line Filter Connections 13 Leak Check 13 Electrical Wiring 14 Unit Start Up Adjustments 15 Service 16 Start Up Performance Checklist 17 Troubleshooting 18 RETAIN THESE INSTRUC...

Page 2: ...VIEW SIDE VIEW FRONT VIEW FLUE OUTLET 8 203 SUPPLY AIR OPENING HORIZONTAL POSITION DOWNFLOW POSITION OPTIONAL DOWNFLOW COMBUSTIBLE FLOOR BASE OPTIONAL DOWNFLOW ADDITIVE BASE Additive Base Raises Furn...

Page 3: ...RETAINING 1 4 HEX HEAD SCREW FB HEADS ASSY FOR AIR TUBE ASSY ELECTRODE HEAD NOZZLE LINE PEDESTAL ADAPTER NOZZLE AIR SCOOP INLET WHEEL BLOWER FLANGE GASKET MOTOR 4X4 BOX IGNITOR DOOR GASKET REAR ACCESS...

Page 4: ...combustible materi al as listed unit rating plate and in tables 2 or 3 Unit service and accessibility clearances take precedence over fire protection clearances Table 2 Horizontal Installation Clearan...

Page 5: ...tible materi al A minimum clearance of 1 must be maintained be tween bottom of furnace and combustible material Suspended Installation To suspend furnace remove knockouts in top of panel at warm air d...

Page 6: ...ometer Oil vacuum gauge Beckett T 500 gauge Knowledge of proper test equipment operation CAUTION Improper nozzle and or air adjustment of this unit may result in sooting problems Refer to the follow i...

Page 7: ...he chimney to determine whether repairs are necessary Make sure the chimney is properly constructed and sized according to the requirements of the National Fire Protec tion Association The smallest di...

Page 8: ...ey BAROMETRIC CONTROL IN EITHER LOCATION DRAIN FOR CONDENSATE FACTORY BUILT CHIMNEY Figure 9 BAROMETRIC CONTROL MAY BE INSTALLED IN EITHER VERTICAL OR HORI ZONTAL SECTION OF FLUE PIPE WITHIN 18 OF FLU...

Page 9: ...ted on a plat form in a confined space such as a closet or small equipment room Small leaks around the base of the unit at the platform or at the return air duct connection can cause a potentially dan...

Page 10: ...AIR Figure 13 NOTE EACH AIR DUCT OPENING SHALL HAVE A FREE AREA OF AT LEAST ONE SQUARE INCH 6 4 SQUARE CENTIMETERS PER 2 000 BTU 586 W PER HOUR OF THE TOTAL INPUT RATING OF ALL EQUIPMENT IN THE ENCLOS...

Page 11: ...efer to the manufacturers installation instruc tions for proper installation procedures and service parts information Do not use the same vent with any other appliance when using a sidewall vent syste...

Page 12: ...d a vacuum of 6 152 mm Hg or less a single stage fuel pump with a supply line and no return line should be adequate See figure 16 Manual bleeding of the fuel pump is required on initial start up Failu...

Page 13: ...erly 5 Tighten the bleed valve securely Two Pipe Systems If the installation requires a two pipe operation install the bypass plug included in the bag which is attached to the pump To convert the pump...

Page 14: ...r on thermostat ac cording to the wiring diagram sticker provided on unit 3 Install a separate fused disconnect switch near unit so power can be shut off for servicing 4 Complete line voltage wiring f...

Page 15: ...reached their highest and steadiest readings subtract the readings The difference in temper atures in the supply and return air plenums should approxi mate the temperature rise range listed in table 7...

Page 16: ...ice Servicing Filter NOTE Under no circumstances should the access panels to the blower compartment be left off or left partially open 1 Throw Away Type Filters Filters should be checked monthly and r...

Page 17: ...Burner Model No Serial Number Piping Connections Tight All Valves Open Blower Motor Lubrication OK Oil Pump Pressure recommended minimum 140 psi PROPER DRAFT Draft Reading recommended 03 to 04 inches...

Page 18: ...rner motor is de energized If heat fan has started it continues through the selected delay off period Established flame fails Burner motor is de energized and oil primary control goes into recycle mod...

Page 19: ...auxiliary limit Power Check furnace disconnect switch main disconnect Open switch Close switch switch main disconnect Blown fuse or tripped circuit breaker Replace fuse or reset circuit breaker Therm...

Page 20: ...e closed Open valve Oil Filters Oil Line Listen for pump whine Oil line filter is plugged Replace filter cartridges Oil Line Kinks or restriction in oil line Repair or replace oil line Plugged fuel pu...

Page 21: ...Cracked or burned lead insulators Replace electrode leads Ignition Transformer Connect ignition leads to the transformer Start burner and observe spark Check line voltage to transformer primary Low li...

Page 22: ...Safety Source Procedure Check Causes Correction Poor Fire If burner continues to r n does not Unbalanced fire Replace nozzle to run does not lock out of safety fault may be due to Too much air lean s...

Page 23: ...filters Clean or replace filter between line voltage connections to Burner running too slow Increase blower speed to maintain proper temp rise connections to primary control bl k hit Blower motor seiz...

Page 24: ...aks into heat exchanger around inspection door etc Correct cause of air leak CO2 if less than 10 Excessive draft Adjust barometric draft control for correct draft Incorrect burner head adjustment Corr...

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