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When installed, furnace must be electrically grounded in
accordance with local codes or, in the absence of local
codes, with the current National Electric Code, ANSI/
NFPA No. 70, if an external electrical source is utilized.

Field wiring connection with unit must meet or exceed
specifications of type T wire and withstand a 63

F (17

C)

temperature rise.

Installation

 

When installed, OHR23 furnaces must be level. If the fur-
nace is not level, place fireproof wedges or shims between
the low side of the furnace and floor. Make sure the weight
of the furnace is evenly distributed on all four corners.
Strain on sides of the cabinet causing cracking and pop-
ping noises may occur if weight of furnace is not evenly dis-
tributed.

Set the unit in desired location keeping in mind the clear-
ances list in tables 2 and 3. Also keep in mind oil supply
connections, electrical supply, flue connections and suffi-
cient clearance for installing and servicing unit.

OHR23 series units may be installed in a crawl space un-
der a house, utility room or in a wide variety of suspended
applications.

Horizontal Application

The OHR23 furnace is shipped from the factory in the hori-
zontal left hand air discharge application. Air flow may be
reversed to right side discharge or unit may be used as
downflow.

Reversing Airflow for Right Hand Discharge

1. Rotate the furnace 180

 

so that when facing the front,

the warm discharge is to the right.

2. Remove the nuts in the bracket that hold the burner to

the furnace front. Rotate the burner and burner mount-
ing plate 180

 and reinstall the nuts.

3. Remove the screws that hold the limit control in place.

Use the provided knockout hole to relocate the limit
control to the top side of the front panel.

Installation on Non−Combustible Material

Set the furnace on non-combustible material (such as con-
crete blocks, bricks or angle iron). Install spacer legs, pro-
vided with unit, by using the cabinet screws from each cor-
ner of the unit. Use a level to check level of furnace in at
least two directions. Use shims or non-combustible materi-
al. A minimum clearance of 1" must be maintained be-
tween bottom of furnace and combustible material.

Suspended Installation

To suspend furnace, remove knockouts in top of panel at
warm air discharge and at blower panel (Refer to unit di-
mensions). Use 3/8" rods cut to desired length. Use one
flat washer and two nuts for each rod. One nut and the
washer on the inside of unit and the other nut on the outside
of unit (the locking nut). Level the unit by adjusting the nuts
on the inside of unit. See figure 3 to suspend unit.

rod

nut

top of
furnace

washer

nut

blower compartment

division panel

Hanger Rod Installation

Figure 3

Downflow Application

When installing the OHR23 in a downflow position and on
combustible flooring, a combustible floor base must be
used. See Unit Dimension illustration.

1.  Rotate the furnace so that return is on top and supply

is on bottom. Refer to table 3 for clearances to com-
bustible flooring.

2. Remove the nuts in the bracket that hold the burner to

the furnace front. Rotate the burner and burner mount-
ing plate 90

 and reinstall the nuts.

3. It is also recommended that the upper rear screw hold-

ing the blower housing to the blower deck be removed
before installation in a closet. Removing this screw al-
lows for easy service and removal of the blower as-
sembly in a closet installation.

Supply & Return Air Plenums 

NOTE − Following these suggestions when installing  sup-
ply and return air plenums.

1. Use sealing strips of fiberglass.

2. In all cases, the plenum should be secured to furnace

or evaporator cabinet with sheet metal screws.

3. Both supply and return air plenums shall be square

and least 18" long. They should be the same dimen-
sion as the furnace opening.

4. If unit is installed in a confined space such as a utility

room where there is no complete return air duct sys-
tem, a return air connection should be run (the same
size as the return air opening) to a location outside the
room containing the furnace.

5. Install supply and return air ducts as desired.

Optional Filter Kit 

An Optional filter kit is available for OHR23 units. Kit 35K05
is used with OHR23−105/120 units, and kit 35K06 is used
with OHR23−140/154 units. All kits include the following:

2 filters

3 rods

7 screws

1 rack assembly

1 panel

Summary of Contents for OHR23-105

Page 1: ...nes Sizing 12 Oil Supply Line Filter Connections 13 Leak Check 13 Electrical Wiring 14 Unit Start Up Adjustments 15 Service 16 Start Up Performance Checklist 17 Troubleshooting 18 RETAIN THESE INSTRUC...

Page 2: ...VIEW SIDE VIEW FRONT VIEW FLUE OUTLET 8 203 SUPPLY AIR OPENING HORIZONTAL POSITION DOWNFLOW POSITION OPTIONAL DOWNFLOW COMBUSTIBLE FLOOR BASE OPTIONAL DOWNFLOW ADDITIVE BASE Additive Base Raises Furn...

Page 3: ...RETAINING 1 4 HEX HEAD SCREW FB HEADS ASSY FOR AIR TUBE ASSY ELECTRODE HEAD NOZZLE LINE PEDESTAL ADAPTER NOZZLE AIR SCOOP INLET WHEEL BLOWER FLANGE GASKET MOTOR 4X4 BOX IGNITOR DOOR GASKET REAR ACCESS...

Page 4: ...combustible materi al as listed unit rating plate and in tables 2 or 3 Unit service and accessibility clearances take precedence over fire protection clearances Table 2 Horizontal Installation Clearan...

Page 5: ...tible materi al A minimum clearance of 1 must be maintained be tween bottom of furnace and combustible material Suspended Installation To suspend furnace remove knockouts in top of panel at warm air d...

Page 6: ...ometer Oil vacuum gauge Beckett T 500 gauge Knowledge of proper test equipment operation CAUTION Improper nozzle and or air adjustment of this unit may result in sooting problems Refer to the follow i...

Page 7: ...he chimney to determine whether repairs are necessary Make sure the chimney is properly constructed and sized according to the requirements of the National Fire Protec tion Association The smallest di...

Page 8: ...ey BAROMETRIC CONTROL IN EITHER LOCATION DRAIN FOR CONDENSATE FACTORY BUILT CHIMNEY Figure 9 BAROMETRIC CONTROL MAY BE INSTALLED IN EITHER VERTICAL OR HORI ZONTAL SECTION OF FLUE PIPE WITHIN 18 OF FLU...

Page 9: ...ted on a plat form in a confined space such as a closet or small equipment room Small leaks around the base of the unit at the platform or at the return air duct connection can cause a potentially dan...

Page 10: ...AIR Figure 13 NOTE EACH AIR DUCT OPENING SHALL HAVE A FREE AREA OF AT LEAST ONE SQUARE INCH 6 4 SQUARE CENTIMETERS PER 2 000 BTU 586 W PER HOUR OF THE TOTAL INPUT RATING OF ALL EQUIPMENT IN THE ENCLOS...

Page 11: ...efer to the manufacturers installation instruc tions for proper installation procedures and service parts information Do not use the same vent with any other appliance when using a sidewall vent syste...

Page 12: ...d a vacuum of 6 152 mm Hg or less a single stage fuel pump with a supply line and no return line should be adequate See figure 16 Manual bleeding of the fuel pump is required on initial start up Failu...

Page 13: ...erly 5 Tighten the bleed valve securely Two Pipe Systems If the installation requires a two pipe operation install the bypass plug included in the bag which is attached to the pump To convert the pump...

Page 14: ...r on thermostat ac cording to the wiring diagram sticker provided on unit 3 Install a separate fused disconnect switch near unit so power can be shut off for servicing 4 Complete line voltage wiring f...

Page 15: ...reached their highest and steadiest readings subtract the readings The difference in temper atures in the supply and return air plenums should approxi mate the temperature rise range listed in table 7...

Page 16: ...ice Servicing Filter NOTE Under no circumstances should the access panels to the blower compartment be left off or left partially open 1 Throw Away Type Filters Filters should be checked monthly and r...

Page 17: ...Burner Model No Serial Number Piping Connections Tight All Valves Open Blower Motor Lubrication OK Oil Pump Pressure recommended minimum 140 psi PROPER DRAFT Draft Reading recommended 03 to 04 inches...

Page 18: ...rner motor is de energized If heat fan has started it continues through the selected delay off period Established flame fails Burner motor is de energized and oil primary control goes into recycle mod...

Page 19: ...auxiliary limit Power Check furnace disconnect switch main disconnect Open switch Close switch switch main disconnect Blown fuse or tripped circuit breaker Replace fuse or reset circuit breaker Therm...

Page 20: ...e closed Open valve Oil Filters Oil Line Listen for pump whine Oil line filter is plugged Replace filter cartridges Oil Line Kinks or restriction in oil line Repair or replace oil line Plugged fuel pu...

Page 21: ...Cracked or burned lead insulators Replace electrode leads Ignition Transformer Connect ignition leads to the transformer Start burner and observe spark Check line voltage to transformer primary Low li...

Page 22: ...Safety Source Procedure Check Causes Correction Poor Fire If burner continues to r n does not Unbalanced fire Replace nozzle to run does not lock out of safety fault may be due to Too much air lean s...

Page 23: ...filters Clean or replace filter between line voltage connections to Burner running too slow Increase blower speed to maintain proper temp rise connections to primary control bl k hit Blower motor seiz...

Page 24: ...aks into heat exchanger around inspection door etc Correct cause of air leak CO2 if less than 10 Excessive draft Adjust barometric draft control for correct draft Incorrect burner head adjustment Corr...

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