Lennox OHR23-105 Installation Instructions Manual Download Page 7

Page 7

To check nozzle alignment, again insert the small end into
the end cone and measure the nozzle and electrode align-
ment against the center lines marked on the gauge (again
refer to enclosed illustration sheet). If the nozzle is not cen-
tered, but found to be too far left or right, a new nozzle as-
sembly will need to be ordered. Do not attempt to adjust by
bending the 90 degree elbow in the oil line.

TO ADJUST NOZZLE:

Figure 6

Beckett Oil Burner Nozzle Adjustment

BURNER MUST BE REMOVED FROM FURNACE FOR THIS PROCEDURE.

GAUGE

1−LOOSEN SCREW.

2−SLIDE ENTIRE NOZZLE/ELECTRODE ASSEMBLY BACK AND FORTH UNTIL
NOZZLE JUST TOUCHES GAUGE.

1

2

Venting 

WARNING

The barometric damper shall be in the same atmo-
spheric pressure zone as the combustion air inlet to
the furnace. Deviation from this practice will cause
improper burner operation and may result in a fire
hazard.

This furnace is certified for use with type L" vent.
B" vent must not be used with oil furnaces.

CAUTION

Do not store combustible materials near the furnace
or supply air ducts. The material (such as paint, mo-
tor oil, gasoline, paint thinner, etc.) may ignite by
spontaneous combustion creating a fire hazard.

NOTE − Oil burning equipment may be vented into an ap-
proved masonry chimney or type L vent. (Type L vent is
similar in construction to type B gas vent except it carries a
higher temperature rating and is constructed with an inner
liner of stainless steel rather than aluminum).

Prior to installation of unit, make a thorough inspection of
the chimney to determine whether repairs are necessary.
Make sure the chimney is properly constructed and sized
according to the requirements of the National Fire Protec-
tion Association. The smallest dimensions of the chimney
should be at least equal to the diameter of the furnace vent
connector. Make sure the chimney will produce a steady
draft sufficient to remove all the products of combustion
from the furnace. A draft of at least .04" w.c. (9.9 Pa) is re-
quired during burner operation.

1. Local building codes may have more stringent installa-

tion requirements and should be consulted before
installation of unit.

2. The vent connector should be as short as possible to

do the job.

3. The vent connector should not be smaller than the out-

let diameter of the vent outlet of the furnace.

4. Pipe should be at least 24 gauge galvanized.

5. Single wall vent pipe should not run outside or through

any unconditioned space.

6. Chimney should extend 3 feet (0.9 m) above highest

point where the vent passes through the roof, and 2
feet (0.6 m) higher than any portion of a building within
a horizontal distance of 10 feet (3 m).

7. The vent must not pass through a floor or ceiling. Clear-

ances to single wall vent pipe should be no less than 6"
(152 mm); more if local codes require it.

8. The vent may pass through a wall where provisions have

been made for a thimble as specified in the Standards
of the National Board of Fire Underwriters. See figure 7.

Wall Thimble

Figure 7

THIMBLE

VENT PIPE

COMBUSTIBLE

WALL

9. The vent pipe should slope upward toward the chim-

ney on horizontal run at least 1/4 inch (6 mm) to the
foot (0.3 m) and should be supported by something
other than the furnace, such as isolation hangers. See
figure 8.

Summary of Contents for OHR23-105

Page 1: ...nes Sizing 12 Oil Supply Line Filter Connections 13 Leak Check 13 Electrical Wiring 14 Unit Start Up Adjustments 15 Service 16 Start Up Performance Checklist 17 Troubleshooting 18 RETAIN THESE INSTRUC...

Page 2: ...VIEW SIDE VIEW FRONT VIEW FLUE OUTLET 8 203 SUPPLY AIR OPENING HORIZONTAL POSITION DOWNFLOW POSITION OPTIONAL DOWNFLOW COMBUSTIBLE FLOOR BASE OPTIONAL DOWNFLOW ADDITIVE BASE Additive Base Raises Furn...

Page 3: ...RETAINING 1 4 HEX HEAD SCREW FB HEADS ASSY FOR AIR TUBE ASSY ELECTRODE HEAD NOZZLE LINE PEDESTAL ADAPTER NOZZLE AIR SCOOP INLET WHEEL BLOWER FLANGE GASKET MOTOR 4X4 BOX IGNITOR DOOR GASKET REAR ACCESS...

Page 4: ...combustible materi al as listed unit rating plate and in tables 2 or 3 Unit service and accessibility clearances take precedence over fire protection clearances Table 2 Horizontal Installation Clearan...

Page 5: ...tible materi al A minimum clearance of 1 must be maintained be tween bottom of furnace and combustible material Suspended Installation To suspend furnace remove knockouts in top of panel at warm air d...

Page 6: ...ometer Oil vacuum gauge Beckett T 500 gauge Knowledge of proper test equipment operation CAUTION Improper nozzle and or air adjustment of this unit may result in sooting problems Refer to the follow i...

Page 7: ...he chimney to determine whether repairs are necessary Make sure the chimney is properly constructed and sized according to the requirements of the National Fire Protec tion Association The smallest di...

Page 8: ...ey BAROMETRIC CONTROL IN EITHER LOCATION DRAIN FOR CONDENSATE FACTORY BUILT CHIMNEY Figure 9 BAROMETRIC CONTROL MAY BE INSTALLED IN EITHER VERTICAL OR HORI ZONTAL SECTION OF FLUE PIPE WITHIN 18 OF FLU...

Page 9: ...ted on a plat form in a confined space such as a closet or small equipment room Small leaks around the base of the unit at the platform or at the return air duct connection can cause a potentially dan...

Page 10: ...AIR Figure 13 NOTE EACH AIR DUCT OPENING SHALL HAVE A FREE AREA OF AT LEAST ONE SQUARE INCH 6 4 SQUARE CENTIMETERS PER 2 000 BTU 586 W PER HOUR OF THE TOTAL INPUT RATING OF ALL EQUIPMENT IN THE ENCLOS...

Page 11: ...efer to the manufacturers installation instruc tions for proper installation procedures and service parts information Do not use the same vent with any other appliance when using a sidewall vent syste...

Page 12: ...d a vacuum of 6 152 mm Hg or less a single stage fuel pump with a supply line and no return line should be adequate See figure 16 Manual bleeding of the fuel pump is required on initial start up Failu...

Page 13: ...erly 5 Tighten the bleed valve securely Two Pipe Systems If the installation requires a two pipe operation install the bypass plug included in the bag which is attached to the pump To convert the pump...

Page 14: ...r on thermostat ac cording to the wiring diagram sticker provided on unit 3 Install a separate fused disconnect switch near unit so power can be shut off for servicing 4 Complete line voltage wiring f...

Page 15: ...reached their highest and steadiest readings subtract the readings The difference in temper atures in the supply and return air plenums should approxi mate the temperature rise range listed in table 7...

Page 16: ...ice Servicing Filter NOTE Under no circumstances should the access panels to the blower compartment be left off or left partially open 1 Throw Away Type Filters Filters should be checked monthly and r...

Page 17: ...Burner Model No Serial Number Piping Connections Tight All Valves Open Blower Motor Lubrication OK Oil Pump Pressure recommended minimum 140 psi PROPER DRAFT Draft Reading recommended 03 to 04 inches...

Page 18: ...rner motor is de energized If heat fan has started it continues through the selected delay off period Established flame fails Burner motor is de energized and oil primary control goes into recycle mod...

Page 19: ...auxiliary limit Power Check furnace disconnect switch main disconnect Open switch Close switch switch main disconnect Blown fuse or tripped circuit breaker Replace fuse or reset circuit breaker Therm...

Page 20: ...e closed Open valve Oil Filters Oil Line Listen for pump whine Oil line filter is plugged Replace filter cartridges Oil Line Kinks or restriction in oil line Repair or replace oil line Plugged fuel pu...

Page 21: ...Cracked or burned lead insulators Replace electrode leads Ignition Transformer Connect ignition leads to the transformer Start burner and observe spark Check line voltage to transformer primary Low li...

Page 22: ...Safety Source Procedure Check Causes Correction Poor Fire If burner continues to r n does not Unbalanced fire Replace nozzle to run does not lock out of safety fault may be due to Too much air lean s...

Page 23: ...filters Clean or replace filter between line voltage connections to Burner running too slow Increase blower speed to maintain proper temp rise connections to primary control bl k hit Blower motor seiz...

Page 24: ...aks into heat exchanger around inspection door etc Correct cause of air leak CO2 if less than 10 Excessive draft Adjust barometric draft control for correct draft Incorrect burner head adjustment Corr...

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