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09/07

505,361M

*2P0907*

*P505361M*

Page 1

2007 Lennox Industries Inc.

Dallas, Texas, USA

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

WARNING

Improper installation, adjustment, alteration,
service or maintenance can cause property damage,
personal injury or loss of life. Installation and
service must be performed by a qualified installer or
service agency.

CAUTION

Physical contact with metal edges and corners
while applying excessive force or rapid motion can
result in personal injury. Be aware of, and use
caution when working near these areas during
installation or while servicing this equipment.

IMPORTANT

The Clean Air Act of 1990 bans the intentional
venting of refrigerant (CFCs, HCFCs AND HFCs) as
of July 1, 1992. Approved methods of recovery,
recycling or reclaiming must be followed. Fines
and/or incarceration may be levied for
noncompliance.

INSTALLATION
INSTRUCTIONS

Merit

®

 Series13HPD Units

1−½ to 5 TONS

HEAT PUMP UNITS

505,361M
09/07
Supersedes 504,943M

Table of Contents

Shipping and Packing List

1

. . . . . . . . . . . . . . . . . . . . . . 

13HPD Outdoor Unit

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Unit Dimensions

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

General Information

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recovering Refrigerant from Existing System

4

. . . . . 

Disconnecting and Removing Old Outdoor Unit

5

. . . . 

Positioning New Outdoor Unit

5

. . . . . . . . . . . . . . . . . . . 

New or Replacement Refrigerant Line Set

6

. . . . . . . . 

Replacing Refrigerant Metering Device

8

. . . . . . . . . . . 

Brazing Connections

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Testing for Leaks

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Evacuating the System

11

. . . . . . . . . . . . . . . . . . . . . . . . . 

Electrical Connections

12

. . . . . . . . . . . . . . . . . . . . . . . . . 

Start−Up Procedures

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Determining Charge Method

15

. . . . . . . . . . . . . . . . . . . . 

System Operation

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Defrost System

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Homeowner Information

20

. . . . . . . . . . . . . . . . . . . . . . . . 

Start−Up and Performance Checklist

22

. . . . . . . . . . . . . 

Shipping and Packing List

1 − Assembled 13HPD outdoor unit

Check equipment for shipping damage. If you find any
damage, immediately contact the last carrier.

13HPD Outdoor Unit

The Lennox 13HPD Heat Pumps, which will also be
referred to in this instruction as the outdoor unit, uses
HCFC−22 refrigerant. This unit must be installed with a
matching indoor unit and line set as outlined in the Lennox
Engineering Handbook. This unit is designed for use in
check thermal expansion valve (CTXV) and fixed orifice
systems.

Litho U.S.A.

Summary of Contents for Merit 13HPD018

Page 1: ...61M 09 07 Supersedes 504 943M Table of Contents Shipping and Packing List 1 13HPD Outdoor Unit 1 Unit Dimensions 2 General Information 2 Recovering Refrigerant from Existing System 4 Disconnecting and...

Page 2: ...rom address shown below or contact your supervisor Lennox Industries Inc P O Box 799900 Dallas TX 75379 9900 General Information These instructions are intended as a general guide and do not supersede...

Page 3: ...stripping of the various caps used the appropriately sized wrench should be used and fitted snugly over the cap before tightening Operating Angle Type Service Valve To Access Angle Type Service Port...

Page 4: ...tem clockwise 90 3 Replace the stem cap and tighten as follows With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench...

Page 5: ...lifting heavy objects See Unit Dimensions on page 2 to determine the correct mounting size slab platform or support Refer to figure 7 for mandatory installation clearance requirements SEE NOTES BELOW...

Page 6: ...s the refrigerant lines will not create unnecessary vibration and subsequent sounds REFRIGERANT LINE SET Field refrigerant piping consists of liquid and vapor lines from the outdoor unit braze connect...

Page 7: ...TUDS STRAP SLEEVE WOOD BLOCK STRAP SLEEVE WIRE TIE WIRE TIE WIRE TIE INSIDE WALL Figure 11 Refrigerant Line Set Installing Vertical Runs New Construction Shown NOTE Similar installation practices shou...

Page 8: ...fixed orifice size for each unit In non standard applications the provided fixed orifice may not be appropriate CTXV SYSTEMS 1 On fully cased coils remove the coil access and plumbing panels 2 Remove...

Page 9: ...VALVE Figure 16 Typical Service Valve Port Core Removal WARNING Danger of fire Bleeding the refrigerant charge from only the high side may result in the low side shell and suction tubing being pressu...

Page 10: ...s IMPORTANT Leak detector must be capable of sensing HFC refrigerant 1 Connect an HCFC 22 manifold gauge set high pressure hose to the vapor valve service port NOTE Normally the high pressure hose is...

Page 11: ...if there is a rapid rise in sure indicates a relatively large leak If this occurs repeat the leak testing procedure NOTE The term absolute pressure means the total actual pressure within a given volu...

Page 12: ...ground NOTE For proper voltages select thermostat wire gauge per the following table Table 5 Wire Run Lengths Wire run length AWG Insulation type Less than 100 feet 30 m 18 Color coded with a minimum...

Page 13: ...must be grounded in accordance with national and local codes NOTE For use with copper conductors only Refer to unit rating plate for minimum circuit ampacity and maximum over current protection size...

Page 14: ...you have consulted with the power company and the voltage condition has been corrected 6 Set the thermostat for a cooling demand Turn on power to the indoor indoor unit and close the outdoor unit disc...

Page 15: ...the unit during warm weather use one of the following procedures CHARGE USING THE SUBCOOLING METHOD OUTDOOR TEMPERATURE 65 F 18 C When the outdoor ambient temperature is below 65 F 18 C use the subcoo...

Page 16: ...mperature F C Outdoor Temperature F C Approach Temperature F C Model 018 024 030 036 042 048 060 F C 7 3 9 8 4 4 9 5 13 7 2 7 3 9 9 5 7 3 9 NOTE For best results use the same electronic thermome ter t...

Page 17: ...es two components a defrost thermostat and a defrost control board DCB DEFROST THERMOSTAT The defrost thermostat as illustrated in figure 27 is located on the liquid line between the CTXV and the dist...

Page 18: ...gure 29 DS1 and DS2 Diagnostic LEDs The DCB uses two LEDs DS1 and DS2 for diagnostics The LEDs flash a specific sequence according to the condition Table 10 DS1 and DS2 LED Codes Defrost Control Board...

Page 19: ...occasional sounds that may occur while the unit is cycling in and out of the defrost mode When a jumper is installed on the DELAY pins the compressor will be cycled off for 30 seconds going in and out...

Page 20: ...n operation 4 Electronic Air Cleaner Some systems are equipped with an electronic air cleaner designed to remove airborne particles from the air passing through the cleaner If your system is so equipp...

Page 21: ...er operates only when the thermostat calls for heating or cooling This mode is generally preferred when humidity control is a priority The ON or CONT mode provides continuous indoor blower operation r...

Page 22: ...r Temperature HEATING MODE Vapor Pressure Liquid Pressure Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or ins...

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