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Page 14

Cooling  Start−Up

IMPORTANT−The  crankcase  heater  (standard  on
some  models)  must  be  energized  for  24  hours  before
attempting  to  start  compressor.  Set  thermostat  so  there
is  no  demand  to  prevent  compressor  from  cycling.
Apply  power  to  unit.

A−Preliminary  Checks

  1− Make  sure  that  unit  is  installed  in  accordance  with  the

installation  instructions  and  applicable  codes.

  2− Inspect  all  electrical  wiring,  both  field  and  factory

installed,  for  loose  connections.  Tighten  as  required.

  3− Check  to  ensure  that  refrigerant  lines  do  not  rub

against  the  cabinet  or  against  other  refrigerant  lines.

  4− Check  voltage  at  disconnect  switch.  Voltage  must

be  within  range  listed  on  nameplate.  If  not,  consult
power  company  and  have  voltage  condition
corrected  before  starting  unit.

  5− Refer  to  unit  diagram  located  on  inside  of

compressor  access  door  for  unit  wiring.

  6− Adjust  blower  belt  or  blower  speed  tap  according  to

HBlower  Operation  and  Adjustments"  section.

  7− Make  sure  filters  are  in  place  before  startEup.

B−Start−Up

  1− Set  fan  switch  to  AUTO  or  ON  and  move  system

selection  switch  to  cool.  Adjust  thermostat  to  a
setting  below  room  temperature  to  bring  on  the
compressor.  Compressor  will  start  and  cycle  on
demand  from  thermostat.

  2− The  refrigerant  circuit  is  charged  with  HCFC−22

refrigerant.  See  unit  rating  plate  for  correct
amount  of  charge.

  3− Refer  to  Cooling  Operation  and  Adjustment  section

for  proper  method  to  check  refrigerant  charge.

C−Three  Phase  Scroll  Compressor  Voltage  Phasing

Three  phase  scroll  compressors  must  be  phased
sequentially  to  ensure  correct  compressor  and  blower
rotation  and  operation.  Compressor  and  blower  are
wired  in  phase  at  the  factory

  1− Observe  suction  and  discharge  pressures  and

blower  rotation  on  unit  start−up.

  2− Suction  pressure  must  drop,  discharge  pressure

must  rise,  and  blower  rotation  must  match  rotation
marking.

If  pressure  differential  is  not  observed  or  blower  rotation  is
not  correct:

  3− Disconnect  all  remote  electrical  power  supplies.

  4− Reverse  any  two  field−installed  wires  connected  to

the  line  side  of  S48  disconnect  or  TB2  terminal  strip.

Do  not  reverse  wires  at  blower  contactor.

  5− Make  sure  the  connections  are  tight.

Discharge  and  suction  pressures  should  operate  at

their  normal  startEup  ranges.

D−Charging/Checking  Charge

WARNING−Do  not  exceed  nameplate  charge  under  any
condition.

This  unit  is  factory  charged  and  should  require  no  further

adjustment.  If  the  system  requires  charge, 

reclaim  the

charge,

 

evacuate  the  system,

  and 

add  required

nameplate  charge.

NOTE  −  System  charging  is  not  recommended  below  60

_

F

(15

_

C).  In  temperatures  below  60

_

F  (15

_

C),

 

the  charge

must 

be  weighed  into  the  system.

If  weighing  facilities  are  not  available,  or  to  check  the

charge,  use  the  following  procedure:

IMPORTANT  −  Charge  unit  in  standard  cooling  mode.

  1− Attach  gauge  manifolds  and  operate  unit  in  cooling

mode  until  system  stabilizes  (approximately  five

minutes).  Make  sure  all  outdoor  air  dampers  are  closed.

  2− Use  a  thermometer  to  accurately  measure  the

outdoor  ambient  temperature.

  3− Apply  the  outdoor  temperature  to  tables  12  through

14  to  determine  normal  operating  pressures.

  4− Compare  the  normal  operating  pressures  to  the

pressures 

obtained 

from 

the 

gauges. 

Minor

variations  in  these  pressures  may  be  expected  due  to

differences  in  installations.  Significant  differences

could  mean  that  the  system  is  not  properly  charged  or

that  a  problem  exists  with  some  component  in  the

system. 

Correct  any  system  problems  before

proceeding.

  5− If  discharge  pressure  is  high,  remove  refrigerant  from

the  system.  If  discharge  pressure  is  low,  add

refrigerant  to  the  system.

S

Add  or  remove  charge  in  increments.

S

Allow  the  system  to  stabilize  each  time  refrigerant  is

added  or  removed.

  6− Use  the  following  subcooling  method  along  with  the

normal  operating  pressures  to  confirm  readings.

Summary of Contents for Humiditrol L Series

Page 1: ...5 TON 504 417M 8 2001 Supersedes 4 2001 L SERIES PACKAGED UNITS Table of Contents DIMENSIONS 1 PARTS ARRANGEMENTS 2 SHIPPING AND PACKING LIST 3 GENERAL 3 UNIT SUPPORT 3 DUCT CONNECTION 4 CONDENSATE D...

Page 2: ...46 1 2 1181 EXHAUST AIR OUTDOOR AIR 15 381 END VIEW Economizer Outdoor Air Dampers CONDENSATE DRAIN EVAPORATOR COIL BLOWER 45 1143 5 1 8 130 24 3 4 629 FILTERS OPTIONAL OUTDOOR AIR HOOD Factory or Fi...

Page 3: ...TRIC HEAT OPTIONAL CONDENSER FAN HEAT EXCHANGER COMPRESSOR EVAPORATOR COIL BLOWER TB1 COMBUSTION AIR INDUCER GAS VALVE BURNERS FILTERS DISCONNECT OPTIONAL ECONOMIZER OPTIONAL 120V GFI OUTLET OPTIONAL...

Page 4: ...rty damage Turn off gas and electrical power to unit before performing any maintenance or servicing operations on the unit Follow lighting instructions attached to unit when putting unit back into ope...

Page 5: ...our sides of unit base Supports must be constructed of steel or suitably treated wood materials NOTE Securely fasten roof frame to roof per local codes Duct Connection All exterior ducts joints openin...

Page 6: ...provided upstream of gas supply connection to the unit Install a ground joint union between the gas control manifold and the main manual shut off valve See figure 6 Compounds used on threaded joints o...

Page 7: ...ve filters from unit and slide into filter channels If the filters have a metal frame remove the cardboard shipping pad protecting the evaporator coil B Intake Hood The intake hood top panel is secure...

Page 8: ...rmostat where it might be affected by drafts or dead spots behind doors and in corners hot or cold air from ducts radiant heat from sun or units concealed pipes and chimneys B Control Wiring 1 Route t...

Page 9: ...HERMOSTAT HAS NO NIGHT SETBACK TERMINALS 19 20 21 VOUT GND VIN A91 HUMIDITY SENSOR Connect shield drain to unit TB1 7 1 2 18 FIGURE 12 24 VOLT FIELD WIRING IN ZONE SENSOR MODE ECTO 6 01 OPTION 1 2 OR...

Page 10: ...the static pressure and RPM readings to determine unit CFM 6 The CFM can be adjusted at the motor pulley see section C Blower Belt Adjustment C Blower Belt Adjustment Maximum life and wear can be obt...

Page 11: ...85 1 20 0 90 1250 1 40 1 04 1800 850 630 0 50 0 37 730 0 55 0 41 820 0 65 0 48 905 0 75 0 56 985 0 85 0 63 1060 1 00 0 75 1130 1 10 0 82 1200 1 30 0 97 1265 1 45 1 08 1900 895 665 0 55 0 41 760 0 65 0...

Page 12: ...1 01 1255 1 50 1 12 1900 899 565 0 35 0 26 665 0 45 0 34 755 0 55 0 41 840 0 65 0 48 920 0 80 0 60 995 0 90 0 67 1065 1 05 0 78 1135 1 25 0 93 1200 1 40 1 04 1265 1 60 1 19 2000 945 595 0 40 0 30 690...

Page 13: ...21 0 12 31 0 12 30 0 04 10 1600 755 0 05 13 0 10 26 0 15 38 0 16 40 0 04 10 1800 850 0 06 16 0 12 31 0 18 46 0 21 52 0 05 12 2000 945 0 07 18 0 14 36 0 21 53 0 25 62 0 05 12 2200 1040 0 09 21 0 17 42...

Page 14: ...ased on terminal velocities of 75 ft 22 9 m per minute TABLE 9 FD11 95 CEILING DIFFUSER AIR RESISTANCE Air Volume Effective Throw cfm L s ft m 2600 1225 19 24 6 7 2800 1320 20 28 6 9 3000 1415 21 29 6...

Page 15: ...and blower rotation must match rotation marking If pressure differential is not observed or blower rotation is not correct 3 Disconnect all remote electrical power supplies 4 Reverse any two field in...

Page 16: ...4_F 1 7 7_C 1 LGA LCA048H Humiditrol Units 16_F 1 9_C 1 LGA LCA060H Humiditrol Units 15_F 1 8 3_C 1 F Compressor Controls 1 High Pressure Switch S4 The compressor circuit is protected by a reset high...

Page 17: ...off shut off the manual gas valve to the unit before shutting off electrical supply WARNING Electric shock hazard Can cause injury or death Do not use this unit if any part has been under water Immedi...

Page 18: ...gas valve counterclockwise to NON Do not force 36E Turn the knob 180 either way to HON 8 Close or replace the heat section access panel 9 Turn on all electrical power to appliance 10 Set thermostat to...

Page 19: ...the blower transition in both standard and high heat units C Heating Adjustment 1 Main burners are factory adjusted for proper flame Air shutters are provided for localized areas if necessary 2 Burne...

Page 20: ...orator coil is cooled and dehumidified the reheat coil adds heat to supply air See figure 19 for reheat refrigerant routing and figure 20 for standard cooling refrigerant routing REHEAT MODE REFRIGERA...

Page 21: ...clean and free of obstructions and debris Read Relative Humidity At IMC Turn MODE DIP HTEMP switch 4 HON Display will alternately flash from readout to output A single push on the pushbutton will tog...

Page 22: ...s initiated Compressor does not de energize L14 reheat valve is de energized for compressor cooling 3 Compressor reheat is in operation and outdoor air is suitable for free cooling then reheat demand...

Page 23: ...el should be checked and cleaned prior to the heating season However it should be examined periodically during the heating season to establish an ideal cleaning schedule With power supply disconnected...

Page 24: ...debris may become trapped between the slabs To clean between slabs carefully separate coil slabs and wash them thoroughly See figure 24 G Supply Air Blower Wheel Annually inspect supply air blower wh...

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