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Page 20

System Operation  

UNIT COMPONENTS

 IMPORTANT

Some  scroll  compressors  have  an  internal  vacuum 

protector that will unload scrolls when suction pressure 

goes below 20 psig. A hissing sound will be heard when 

the compressor is running unloaded. Protector will 

reset when low pressure in system rises above 40 psig. 

DO NOT REPLACE COMPRESSOR.

The outdoor unit and indoor blower cycle on demand from 

the room thermostat. If the thermostat blower switch is in 

the 

ON

 position, the indoor blower operates continuously. 

Bi-Flow Liquid line Filter Drier 

The unit is equipped with a large-capacity bi-flow filter dri

-

er which keeps the system clean and dry. If replacement is 

necessary, order another of the same design and capac-

ity. The replacement filter drier must be suitable for use 

with HFC-410A refrigerant. 

Low Pressure Switch (S87) 

The EL15XP1 is equipped with an auto-reset low pressure 

switch which is located on the vapor line. The switch shuts 

off the compressor when the vapor pressure falls below 

the factory setting. This switch, which is ignored during 

defrost operation, closes at pressures at or above 40 + 5 

psig (276 + 34 kPa) and opens at 25 + 5 psig (172 + 34 

kPa). It is not adjustable. 

Low Pressure Switch Bypass (S41) (Optional) 

For use in applications where the heat pump is operated 

in outdoor ambient temperatures below 15°F. 
•  Prevents nuisance trips form the low pressure switch  
•  Wired in parallel with the low pressure switch 

High Pressure Switch (S4) 

The EL15XP1 is equipped with an auto-reset high pres

-

sure switch (single-pole, single-throw) which is located on 

the liquid line. The switch shuts off the compressor when 

discharge pressure rises above the factory setting. The 

switch is normally closed and is permanently adjusted to 

trip (open) at 590 + 15 psig (4068 + 103 kPa). 

NOTE

 – 

A Schrader core is under the pressure switches.

 

Defrost Thermostat (S6) 

The defrost thermostat is located on the liquid line be-

tween  the  check/expansion  valve  and  the  distributor. 

When defrost thermostat senses 42°F (5.5°C) or cooler, 

the thermostat contacts close and send a signal to the 

defrost control to start the defrost timing. It also terminates 

defrost when the liquid line warms up to 70°F (21°C). 

Crankcase Heater (HR1) and Thermostat Switch (S40) 

All  models  sizes  are  equipped  with  a  belly  band  type 

crankcase heater. HR1 prevents liquid from accumulating 

in the compressor. The HR1 is controlled by a single pole, 

single throw thermostat switch (S40) located on the liquid 

line. On all units, the heater is on when there is no com-

pressor operation. 

Thermal Protection Switch (S173) – Compressor 

Mounted 

Some  EL15XP1  units  are  equipped  with  a  compressor 

mounted normally closed temperature switch that pre-

vents compressor damage due to overheating caused 

by internal friction. The switch is located on top of the 

compressor  casing  (see  figure  1).  This  switch  senses 

the compressor casing temperature and opens at 239-

257°F  (115°C-125°C)  to  shut  off  compressor  operation. 

The auto-reset switch closes when the compressor cas-

ing temperature falls to 151-187°F (66°C-86°C), and the 

compressor is re-energized. This single-pole, single-throw 

(SPST) bi-metallic switch is wired in series with the 24V Y 

input signal to control compressor operation.

System Configuration

Demand Defrost Control (A108)

The  demand  defrost  control  measures  differential  tem

-

peratures to detect when the system is performing poorly 

because of ice build-up on the outdoor coil. The control 

self-calibrates

 when the defrost system starts and after 

each system defrost cycle. The demand defrost control 

components are shown in figure 12.

• 

 Demand defrost control connections, jumpers and LED 

locations are shown in figure 12.

• 

 Demand defrost control connections, jumpers and LED 

descriptions are listed on table 3.

• 

 Demand defrost control status, fault and lockout LEDs 

are listed in table 4.

Summary of Contents for EL15XP1 Series

Page 1: ...tion 2 Dimensions 3 Specifications 4 Typical Unit Parts Arrangement 6 Operating Gauge Set and Service Valves 6 Unit Placement 8 New or Replacement Line Set 9 Brazing Connections 11 Flushing Line Set a...

Page 2: ...may be A clearance of 24 in must be maintained between two units 48 in 1219 mm clearance required on top of unit Model Number Identification Nominal SEER Unit Type P Heat Pump Outdoor Unit Refrigeran...

Page 3: ...5 2 51 END VIEW TOP VIEW VAPOR LINE CONNECTION LIQUID LINE CONNECTION UNIT SUPPORT FEET 16 7 8 429 26 7 8 683 30 3 4 781 3 1 8 79 8 3 4 222 3 3 4 95 4 5 8 117 UNIT SUPPORT FEET EL15XP1 018 TO 036 BASE...

Page 4: ...8 72 2 Power factor 98 98 96 99 Outdoor Fan Motor Full load amps 1 0 1 0 1 0 1 0 Locked rotor amps 1 9 1 9 1 9 1 9 CONTROLS iComfort E30 Smart Wi Fi Thermostat 15S63 Remote Outdoor Temperature Sensor...

Page 5: ...23 9 130 127 9 Power factor 96 98 99 Outdoor Fan Motor Full load amps 1 8 1 8 1 8 Locked rotor amps 3 2 3 2 3 2 CONTROLS iComfort E30 Smart Wi Fi Thermostat 15S63 Remote Outdoor Temperature Sensor X26...

Page 6: ...stripping of the various caps used the appropriately sized wrench should be used and fitted snugly over the cap before tightening TABLE 1 Torque Requirements Parts Recommended Torque Service valve cap...

Page 7: ...7 8 9 10 11 12 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately...

Page 8: ...ent of unit in relation to a window see the provided illustration in figure 3 detail A PLACING UNIT ON SLAB When installing unit at grade level the top of the slab should be high enough above grade so...

Page 9: ...be a Polyol ester oil The compressor is charged with sufficient Polyol ester oil for line set lengths up to 50 feet Recommend adding oil to system based on the amount of refrigerant charge in the sys...

Page 10: ...be used if line set is to be installed on exterior of outside wall PVC PIPE FIBERGLASS INSULATION CAULK OUTSIDE WALL VAPOR LINE WRAPPED WITH ARMAFLEX LIQUID LINE OUTSIDE WALL LIQUID LINE VAPOR LINE WO...

Page 11: ...dous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns...

Page 12: ...SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AND D...

Page 13: ...tions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE...

Page 14: ...ISTING INDOOR UNIT GAUGE MANIFOLD INVERTED CYLINDER CONTAINS CLEAN HCFC22 TO BE USED FOR FLUSHING LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE...

Page 15: ...reads and expose surface of the Teflon ring with refrigerantoil E Attach the liquid line assembly to the expansion valve Finger tighten and use an appropriately sized wrench to turn an additional 1 2...

Page 16: ...gauge set Disconnect the HFC 410A cylinder C Connect a cylinder of dry nitrogen with a pressure regulating valve to the center port of the manifold gauge set D Adjust dry nitrogen pressure to 150 psig...

Page 17: ...r unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F When the...

Page 18: ...to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size 24VAC TRANSFORMER Use the transformer provided with the furnace or air han dler for low voltage control power 24...

Page 19: ...CY HEAT EMERGENCY HEAT RELAY OUTDOOR THERMOSTAT THERMOSTAT INDOOR UNIT OUTDOOR UNIT COMMON 1ST STAGE AUXILIARY HEAT INDOOR BLOWER COMPRESSOR COMMON 1ST STAGE AUXILIARY HEAT R E W O P V 4 2 R E W O P V...

Page 20: ...ressure switches Defrost Thermostat S6 The defrost thermostat is located on the liquid line be tween the check expansion valve and the distributor When defrost thermostat senses 42 F 5 5 C or cooler t...

Page 21: ...CONNECTIONS TEST PINS P1 Note Component locations vary by board manufacturer SENSOR CONNECTION COIL AND AMBIENT SENSORS P4 REVERSING VALVE O OUT DELAY PINS P5 LOW AMBIENT THERMOSTAT PINS P3 DEFROST T...

Page 22: ...of the defrost mode When a jumper is installed on the DELAY pins the compressor will be cycled off for 30 seconds going in and out of the defrost mode Units are shipped with jumper installed on DELAY...

Page 23: ...ature probe is de signed with a spring clip to allow mounting to the outside coil tubing The location of the coil sensor is important for proper defrost operation NOTE The demand defrost control accur...

Page 24: ...tem Remove any blockages or restrictions from coils and or fans Check indoor and outdoor fan motor for proper current draws Check system charge using subcooling method Check system operating pressures...

Page 25: ...e outdoor unit s coil should be performed by a trained service technician Contact your dealer and set up a schedule preferably twice a year but at least once a year to inspect and service your outdoor...

Page 26: ...ur dealer show you the location of the drain line and how to check for obstructions This would also apply to an auxiliary drain if installed Thermostat Operation See the thermostat homeowner manual fo...

Page 27: ...Page 27 Wiring and Sequence of Operation FIGURE 13 Typical Unit Wiring...

Page 28: ...Page 28 FIGURE 14 Typical Factory Wiring...

Page 29: ...emand cycle If the coil sensor temperature is still below the selected termination temperature the control will continue the defrost cycle until the cycle is terminated in one of the methods mentioned...

Page 30: ...um Fuse or Circuit Breaker Electrical Connections Tight Indoor Filter clean Supply Voltage Unit Off Indoor Blower RPM S P Drop Over Indoor Dry Outdoor Coil Entering Air Temp Discharge Pressure Vapor P...

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