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Page 17

Evacuating Line Set and Indoor Coil 

A

Open both manifold valves and start the vacuum pump.

B

Evacuate the line set and indoor unit to an 

absolute pressure

 of 23,000 microns (29.01 inches of mercury).

NOTE — During the early stages of evacuation, it is desirable to close the manifold gauge valve at least once. A rapid rise in pressure

indicates a relatively large leak. If this occurs, 

repeat the leak testing procedure.

NOTE — The term absolute pressure means the total actual pressure within a given volume or system, above the absolute zero of

pressure. Absolute pressure in a vacuum is equal to atmospheric pressure minus vacuum pressure.

C

When the absolute pressure reaches 23,000 microns (29.01 inches of mercury), perform the following:

Close manifold gauge valves
Close valve on vacuum pump
Turn off vacuum pump
Disconnect manifold gauge center port hose from vacuum pump
Attach manifold center port hose to a dry nitrogen cylinder with pressure regulator set to 150 psig (1034 kPa) and purge the hose.
Open manifold gauge valves to break the vacuum in the line set and indoor unit.
Close manifold gauge valves.

D

Shut off the dry nitrogen cylinder and remove the manifold gauge hose from the cylinder. Open the manifold gauge valves to release the

dry nitrogen from the line set and indoor unit.

E

Reconnect the manifold gauge to the vacuum pump, turn the pump on, and continue to evacuate the line set and indoor unit until the

absolute pressure does not rise above 500 microns (29.9 inches of mercury) within a 20-minute period after shutting off the vacuum pump

and closing the manifold gauge valves.

F

When the absolute pressure requirement above has been met, disconnect the manifold hose from the vacuum pump and connect it to an

upright cylinder of HFC-410A refrigerant. Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and

indoor unit.

G

Perform the following:

OUTDOOR

UNIT

TO VAPOR

SERVICE VALVE

TO LIQUID LINE

SERVICE VALVE

MICRON

GAUGE

VACUUM PUMP

A34000 1/4 SAE TEE WITH

SWIVEL COUPLER

500

MANIFOLD

GAUGE SET

HFC-410A

RECOMMEND

MINIMUM 3/8” HOSE

A

Connect low side of manifold gauge set

with 1/4 SAE in-line tee to 

vapor 

line

service valve

B

Connect high side of manifold gauge

set to 

liquid 

line service valve

C

Connect  micron  gauge  available

connector on the 1/4 SAE in-line tee.

D

Connect  the  vacuum  pump  (with

vacuum gauge) to the center port of the

manifold gauge  set. The center port

line  will  be  used  later  for  both  the

HFC-410A and nitrogen containers.

HIGH

LOW

1

2

3

4

5

6

7

8

9

10

11 12

1/6 TURN

NITROGEN

1

CONNECT GAUGE SET

A

B

C

D

2

EVACUATE THE SYSTEM

NOTE 

— Remove cores from service valves (if not already done).

Close manifold gauge valves.
Shut off HFC-410A cylinder.
Reinstall service valve cores by removing manifold hose from service valve. Quickly install cores with core

tool while maintaining a positive system pressure.
Replace stem caps and secure finger tight, then tighten an additional one-sixth (1/6) of a turn as illustrated.

FIGURE 10. Evacuating the System

Summary of Contents for EL15XP1 Series

Page 1: ...tion 2 Dimensions 3 Specifications 4 Typical Unit Parts Arrangement 6 Operating Gauge Set and Service Valves 6 Unit Placement 8 New or Replacement Line Set 9 Brazing Connections 11 Flushing Line Set a...

Page 2: ...may be A clearance of 24 in must be maintained between two units 48 in 1219 mm clearance required on top of unit Model Number Identification Nominal SEER Unit Type P Heat Pump Outdoor Unit Refrigeran...

Page 3: ...5 2 51 END VIEW TOP VIEW VAPOR LINE CONNECTION LIQUID LINE CONNECTION UNIT SUPPORT FEET 16 7 8 429 26 7 8 683 30 3 4 781 3 1 8 79 8 3 4 222 3 3 4 95 4 5 8 117 UNIT SUPPORT FEET EL15XP1 018 TO 036 BASE...

Page 4: ...8 72 2 Power factor 98 98 96 99 Outdoor Fan Motor Full load amps 1 0 1 0 1 0 1 0 Locked rotor amps 1 9 1 9 1 9 1 9 CONTROLS iComfort E30 Smart Wi Fi Thermostat 15S63 Remote Outdoor Temperature Sensor...

Page 5: ...23 9 130 127 9 Power factor 96 98 99 Outdoor Fan Motor Full load amps 1 8 1 8 1 8 Locked rotor amps 3 2 3 2 3 2 CONTROLS iComfort E30 Smart Wi Fi Thermostat 15S63 Remote Outdoor Temperature Sensor X26...

Page 6: ...stripping of the various caps used the appropriately sized wrench should be used and fitted snugly over the cap before tightening TABLE 1 Torque Requirements Parts Recommended Torque Service valve cap...

Page 7: ...7 8 9 10 11 12 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately...

Page 8: ...ent of unit in relation to a window see the provided illustration in figure 3 detail A PLACING UNIT ON SLAB When installing unit at grade level the top of the slab should be high enough above grade so...

Page 9: ...be a Polyol ester oil The compressor is charged with sufficient Polyol ester oil for line set lengths up to 50 feet Recommend adding oil to system based on the amount of refrigerant charge in the sys...

Page 10: ...be used if line set is to be installed on exterior of outside wall PVC PIPE FIBERGLASS INSULATION CAULK OUTSIDE WALL VAPOR LINE WRAPPED WITH ARMAFLEX LIQUID LINE OUTSIDE WALL LIQUID LINE VAPOR LINE WO...

Page 11: ...dous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns...

Page 12: ...SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AND D...

Page 13: ...tions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE...

Page 14: ...ISTING INDOOR UNIT GAUGE MANIFOLD INVERTED CYLINDER CONTAINS CLEAN HCFC22 TO BE USED FOR FLUSHING LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE...

Page 15: ...reads and expose surface of the Teflon ring with refrigerantoil E Attach the liquid line assembly to the expansion valve Finger tighten and use an appropriately sized wrench to turn an additional 1 2...

Page 16: ...gauge set Disconnect the HFC 410A cylinder C Connect a cylinder of dry nitrogen with a pressure regulating valve to the center port of the manifold gauge set D Adjust dry nitrogen pressure to 150 psig...

Page 17: ...r unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F When the...

Page 18: ...to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size 24VAC TRANSFORMER Use the transformer provided with the furnace or air han dler for low voltage control power 24...

Page 19: ...CY HEAT EMERGENCY HEAT RELAY OUTDOOR THERMOSTAT THERMOSTAT INDOOR UNIT OUTDOOR UNIT COMMON 1ST STAGE AUXILIARY HEAT INDOOR BLOWER COMPRESSOR COMMON 1ST STAGE AUXILIARY HEAT R E W O P V 4 2 R E W O P V...

Page 20: ...ressure switches Defrost Thermostat S6 The defrost thermostat is located on the liquid line be tween the check expansion valve and the distributor When defrost thermostat senses 42 F 5 5 C or cooler t...

Page 21: ...CONNECTIONS TEST PINS P1 Note Component locations vary by board manufacturer SENSOR CONNECTION COIL AND AMBIENT SENSORS P4 REVERSING VALVE O OUT DELAY PINS P5 LOW AMBIENT THERMOSTAT PINS P3 DEFROST T...

Page 22: ...of the defrost mode When a jumper is installed on the DELAY pins the compressor will be cycled off for 30 seconds going in and out of the defrost mode Units are shipped with jumper installed on DELAY...

Page 23: ...ature probe is de signed with a spring clip to allow mounting to the outside coil tubing The location of the coil sensor is important for proper defrost operation NOTE The demand defrost control accur...

Page 24: ...tem Remove any blockages or restrictions from coils and or fans Check indoor and outdoor fan motor for proper current draws Check system charge using subcooling method Check system operating pressures...

Page 25: ...e outdoor unit s coil should be performed by a trained service technician Contact your dealer and set up a schedule preferably twice a year but at least once a year to inspect and service your outdoor...

Page 26: ...ur dealer show you the location of the drain line and how to check for obstructions This would also apply to an auxiliary drain if installed Thermostat Operation See the thermostat homeowner manual fo...

Page 27: ...Page 27 Wiring and Sequence of Operation FIGURE 13 Typical Unit Wiring...

Page 28: ...Page 28 FIGURE 14 Typical Factory Wiring...

Page 29: ...emand cycle If the coil sensor temperature is still below the selected termination temperature the control will continue the defrost cycle until the cycle is terminated in one of the methods mentioned...

Page 30: ...um Fuse or Circuit Breaker Electrical Connections Tight Indoor Filter clean Supply Voltage Unit Off Indoor Blower RPM S P Drop Over Indoor Dry Outdoor Coil Entering Air Temp Discharge Pressure Vapor P...

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