Gardner Denver Elmo Rietschle V-VC 40 Original Operating Instructions Download

Page: 1 / 32

Edition: 1.3

4.7.2018

BA 231-EN

Original Operating Instructions

V-VC 40 | 50 | 75 | 100 | 150

Vacuum pump

V-Serie

V-Series

Drehschieber

Rotary Vane

Summary of Contents for Elmo Rietschle V-VC 40

Page 1: ...Edition 1 3 4 7 2018 BA 231 EN Original Operating Instructions V VC 40 50 75 100 150 Vacuum pump V Serie V Series Drehschieber Rotary Vane...

Page 2: ...notes for the operator 8 2 8 Safety instructions for installing commissioning and maintenance 9 2 9 Guarantee conditions 9 3 Transport storage and disposal 10 3 1 Transportation 10 3 1 1 Unpack and ch...

Page 3: ...Table of contents 7 Maintenance and repair 19 7 1 Ensuring operational safety 19 7 2 Maintenance work 19 7 2 1 Air filtering 20 7 2 2 Coupling 21 7 2 3 Lubrication 22 7 2 4 Oil removal 23 7 3 Repair S...

Page 4: ...t Contents No Supplier documentation Operating Instructions BA 231 Declaration of Conformity C 0045 Declaration of harmlessness 7 7025 003 17 Spare parts list Spare parts document E 231 Data sheet Tec...

Page 5: ...acuum pump Machine to create a vacuum Rotary vane Machine s design or active principle Suction capacity Vacuum pump volume flow related to the condition in the suction con nection Final pressure abs T...

Page 6: ...ions for installation commissioning maintenance and inspection work which must be obeyed to en sure the safe operation of the machine and prevent physical and material damage The safety instructions i...

Page 7: ...For water va pour compatibility see Info I 200 all non explosive non inflammable non ag gressive and non poisonous dry gases and gas air mixtures 2 4 Unacceptable operating modes extracting conveying...

Page 8: ...h electricity personnel being trained to work on the ma chine must be supervised by technical special ists only 2 6 Safety conscious work The following safety regulations apply in addition to the safe...

Page 9: ...ions Fit or start up safety and protective devices again immediately after finishing work Conversion work or modifications to the ma chine are only permissible with the manufactur er s consent Only us...

Page 10: ...sporting WARNING Death or limbs crushed as a result of the items being transported falling or tipping over When transporting with the lifting device remem ber a Select the lifting device suitable for...

Page 11: ...s I 150 and I 100 3 3 Disposal WARNING Danger from inflammable corrosive or poison ous substances Machines that come into contact with hazard ous substances must be decontaminated before disposal When...

Page 12: ...pump V VC 40 V VC 150 A Vacuum connection B Exhaust air outlet D Suction flange E Cooling air inlet F Cooling air outlet H Oil filling point I Oil sight glass K Oil discharge point L Oil separator el...

Page 13: ...ounts of steam are sucked in when the pump is at operating temperature A reinforced gas ballast optional can be used if there is a higher amount of water vapour The pumps are driven by standard flange...

Page 14: ...IV 100 mbar abs Design XD 3 0 to 500 mbar abs If the machine is operated continuously outside these ranges there is the risk of oil leaking through the outlet opening When evacuating closed systems t...

Page 15: ...ing air inlets Fig 2 E and the cooling air outlets Fig 2 F must be at least 30 cm away from adjacent walls Cooling air coming out must not be sucked in again For maintenance work there must be a space...

Page 16: ...the suction pipe is too narrow and or too long Counter pressures on the outlet side are only permissible up to 0 1 bar Prevent liquids accumulating in the exhaust line a The vacuum connection Fig 2 A...

Page 17: ...agram is located in the motor s terminal box not for the plug connection version Compare the motor data with the data of the existing mains network current type voltage network frequency permitted cur...

Page 18: ...ou must avoid touching the hot surfaces marked with warning plates CAUTION Noise emission The highest noise pressure levels measured as per EN ISO 3744 are given in Section 9 When spending a long time...

Page 19: ...gain and stop it again after 2 minutes in order to top missing oil up to the upper edge of the sight glass Fig 2 I This topping up at the filling point Fig 2 H must be repeated until all the oil pipes...

Page 20: ...end on the operational demands on the machine With any work observe the safety instructions described in Section 2 8 Safety notes for installation com missioning and maintenance The whole unit should...

Page 21: ...r that check the function of the valve For this purpose fit a shut off device enclosed volume min 1 litre on the suction side and starts vacuum pump shortly Afterwards the vacuum achieved must remain...

Page 22: ...ensure that it cannot be switched on again Undo the screws Fig 6 s5 on the motor flange Fig 6 n Remove the coupling half on the motor side Fig 6 q and the motor flange Fig 6 n axially and suspend with...

Page 23: ...after 500 hours of operation Subsequent oil changes after 500 2000 hours of operation Reduce the change inter vals accordingly depending on how contaminated the discharged medium is We recommend using...

Page 24: ...temperature in crease Replace these components Fig 7 L every 2000 operating hours or when the filter resistance is 0 7 bar see pressure gauge Accessories Check ing with short term atmospheric suction...

Page 25: ...r its branch offices or authorised dealers Please contact the manufacturer for the address of the service centre responsible for you see Manufac turer s address NOTICE For each machine that is sent to...

Page 26: ...Series Data Sheets Manuals and Service Documents V VC Service Documents Parts subject to wear and gaskets are indi cated separately on the list Web site http www service er de Select the type size an...

Page 27: ...47 4 1 or VDE 0660 Part 102 Vacuum pump or its oil is too cold Note the ambient temperature and the intake temperature Section 2 3 The lubricating oil is too vis cous The oil viscosity must comply wit...

Page 28: ...ns Section 5 1 Clean ventilation slots Section 7 2 The lubricating oil is too vis cous The oil viscosity must comply with ISO VG 100 as per DIN ISO 3448 Section 7 2 3 The air oil removers are dirty Ch...

Page 29: ...shop Elmo Rietschle Service Vacuum pump or its oil is too cold Note the ambient temperature and the intake temperature Section 2 3 The lubricating oil is too vis cous The oil viscosity must comply wit...

Page 30: ...97 360 297 360 Vacuum connection G 11 4 G 11 4 G 11 2 G 11 2 Exhaust air outlet G 11 4 G 11 4 G 2 G 2 Correct amount of oil l 3 0 3 0 3 0 3 5 The length and the weight may differ from the information...

Page 31: ......

Page 32: ...Denver s Industrial Products Division and part of Blower Operations www gd elmorietschle com er de gardnerdenver com Gardner Denver Schopfheim GmbH Johann Sutter Stra e 6 8 79650 Schopfheim Germany Ph...

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