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FIGURE 8

10HP12

ROTARY COMPRESSOR

COMPRESSOR IS MANUFACTURED BY

TECUMSEH PRODUCTS

Page 6

B – Compressor

Table 4 shows the specifications of compressors used
in 10HP series units.

Voltage

TABLE 4

Unit

Phase

LRA

RLA

Oil fl.oz.

10HP18

10HP30–2

10HP48

1

1

1

49

75.0

135

45*

65*

32*

6.8

13.7

19.0

10HP12

1

26.3

4.8

10HP60

1

147

24.0

65*

15**

208/230

10HP42

1

102

55*

20.4

10HP36 (CAN)

1

40*

10HP24

1

61

32*

9.2

208/230
208/230

208/230

208/230
208/230
208/230
208/230

10HP COMPRESSOR SPECIFICATIONS

**Shipped with 60% Zerol 300—40% Sontex 200LT. Zerol 300 may be used 

if additional oil is required.

*Shipped with conventional white oil (Sontex 200LT) or 3GS. 3GS oil may

be used if additional oil is required.

10HP36

1

86.7

54*

14.2

208/230

94

14.5

10HP30-1

1

71.0

32*

11.7

208/230

10HP36-4

1

96

55*

16.2

208/230

1 – Rotary Compressor (10HP12 Units Only)

10HP12 units utilize a hermetically sealed rotary-type
compressor manufactured by Tecumseh Products. It is
illustrated in figure 8.
The compressor has four
moving parts: a rotor
shaft, eccentric, roller
and a blade. See figure 9.
The compressor rotor
shaft is attached directly
to the compressor motor.
The rotor shaft is
permanently attached to
an eccentric. The
eccentric is inside the
roller and as the eccentric
rotates, the roller rotates.
The spring loaded blade
is in continuous contact
with the roller. The
contact and a thin layer of
oil form a seal separating
the suction port from the discharge port at all times.

ROLLER

FIGURE 9

BLADE

ECCENTRIC

ROTARY COMPRESSOR INTERNALS

ROTOR
SHAFT

Figure 10 illustrates the four steps in a rotary
compressor’s continuous intake cycle. The spring-loaded
blade is compressed fully at the beginning of an exhaust
cycle. At this instant the compression is beginning (1).
The roller rotates and compression continues (2). The
suction port is always separated from the discharge port
(3). Intake continues and the compressed vapor is
discharged (4).

ROTARY COMPRESSOR OPERATION

COMPLETION

OF INTAKE

1

2

3

4

COMPRESSION

CONTINUES

AND

DISCHARGE

BEGINS

COMPRESSION

CONTINUES

COMPRESSED

VAPOR

DISCHARGED

BEGINNING OF

COMPRESSION

 INTAKE

 CONTINUES

FIGURE 10

 INTAKE

 CONTINUES

 INTAKE

 CONTINUES

a – Suction Muffler (10HP12 Units Only)

All 10HP12 units are equipped with a suction
muffler that is externally mounted on the
compressor shell and attached to the suction
line. The muffler contains two wire mesh
filters for added compressor protection. Refer
to figures 1 and 20.

2 – Accumulator

All 10HP12, 42, 48 and 60 units are equipped with an
accumulator that is mounted in the suction line. The
accumulator protects the compressor from liquid
slugging. Refer to figures 1 and 21.

3 – Reciprocating Compressor (all other units)

All units except the 10HP12 units utilize a conventional
reciprocating compressor.

4 – Crankcase Heater

A crankcase heater is used on all 10HP18 through 10HP60
models. The well-mounted insertion-type heater is
self-regulating. See table 5 for crankcase heater
specifications. Crankcase heater is optional for 10HP12.

Unit

10HP18, 24 and 30

10HP36 (CDN)

10HP CRANKCASE HEATER RATINGS

TABLE 5

Rating (Watts)

19 watts
27 watts

10HP36

30 watts

40 watts

10HP36–4, 42, 48 and 60

Summary of Contents for Diplomat 10HP12

Page 1: ...ble in sizes ranging from 1 through 5 tons This manual is divided into sections which discuss the major components refrigerant system charging procedure maintenance and operation sequence Canadian spe...

Page 2: ...breaker size amps 35 35 40 50 60 Minimum circuit ampacity 21 5 21 3 25 0 32 2 40 2 Refer to National Electric Code manual to determine wire fuse and disconnect size requirements NOTE Extremes of oper...

Page 3: ...fan side and the compressor side of the capacitor have different MFD ratings See table 1 for dual capacitor ratings TABLE 1 Unit MFD VAC 10HP C12 DUAL CAPACITOR RATING 10HP18 24 and 30 2 10HP42 10HP4...

Page 4: ...ents 1 Timing Pins 30 60 90 Each of these pins provides a different timed interval between defrosts A jumper connects the pins to circuit board pin W1 Table 3 shows the timings of each pin The defrost...

Page 5: ...r to avoid damaging the circuit board 2 Make sure all control terminals are connected as shown on unit wiring diagram before attempting to place control in test mode See NOTE below NOTE Control will n...

Page 6: ...DE ECCENTRIC ROTARY COMPRESSOR INTERNALS ROTOR SHAFT Figure 10 illustrates the four steps in a rotary compressor s continuous intake cycle The spring loaded blade is compressed fully at the beginning...

Page 7: ...re 13 The reversing valve requires no maintenance It is not rebuildable If the reversing valve has failed it must be replaced If replacement is necessary access the reversing valve by removing the con...

Page 8: ...he liquid line and vapor line service valves and gauge ports are accessible from outside of the unit Full service liquid and vapor line valves are used See figures 18 and 19 The service ports are used...

Page 9: ...e stem cap with an adjustable wrench 2 Using service wrench backseat valve a Turn stem counterclockwise until backseated b Tighten firmly 3 Replace stem cap finger tighten then tighten an additional 1...

Page 10: ...L10 41 50 20 30 40 50 3 8 3 4 3 4 3 4 3 4 3 8 3 8 3 8 10HP30 10HP36 L10 65 30 L10 65 40 L10 65 50 30 40 50 3 8 7 8 7 8 7 8 3 8 3 8 10HP42 10HP48 10HP60 Not Available 3 8 1 1 8 Field Fabricate LINE SET...

Page 11: ...ATOR 10HP42 48 AND 60 ONLY DEFROST SWITCH S6 FILTER DRIER W INTERNAL CHECK VALVE MUFFLER LIQUID LINE FROM INDOOR COIL TO OUTDOOR COIL DISCHARGE LINE SERVICE PORT STRAINER LIQUID LINE SERVICE PORT REVE...

Page 12: ...n to center port of gauge manifold 2 Open high pressure valve on gauge manifold and pressurize line set indoor coil to 150 psig 1034 kPa 3 Check lines and connections for leaks 4 Release nitrogen pres...

Page 13: ...eways until liquid pressures in the 200 250 psig range are reached Block outdoor coil one side at a time with cardboard or plastic sheets until proper testing pressures are reached BLOCKING OUTDOOR CO...

Page 14: ...Read liquid line pressure and convert to condensing temperature using temperature pressure conversion chart Condensing temperature read from gauges should be a few degrees warmer than the liquid line...

Page 15: ...TB1 is energized initiating first stage heat from indoor unit 14 If outdoor temperature is below the balance point N O low ambient cut in thermostat S23 will close 15 When S23 is closed W2 of indoor...

Page 16: ...Page 16 10HP WITH ELECTROMECHANICAL THERMOSTAT...

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