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Page 13

IMPORTANT

The following procedures require accurate
readings of ambient (outdoor) temperature, liquid
temperature and liquid pressure for proper
charging. Use a thermometer with accuracy of +2

°

F and a pressure gauge with accuracy of +5 PSIG.

APPROACH METHOD (TXV SYSTEMS)

(Ambient Temperature of 60

_

F [16

_

C] or Above)

 1 – Connect gauge manifold. Connect an upright

R–22 drum to center port of gauge manifold.

 2 – Record outdoor air (ambient) temperature.

 3 – Operate  indoor  and  outdoor  units  in  cooling

mode. Allow outdoor unit to run until system

pressures stabilize.

 4 – Make  sure  thermometer  well  is  filled  with

mineral oil before checking liquid line

temperature.

 5 – Place thermometer in well and read liquid line

temperature. Liquid line temperature should

be a few degrees warmer than the outdoor air

temperature. Table 9 shows how many

degrees warmer the liquid line temperature

should be.

Add refrigerant to make the liquid line

temperature cooler.

Recover refrigerant to make the liquid line

temperature warmer.

11

TABLE 9

Model

Liquid Line 

°

F Warmer Than Outside

(Ambient) Temperature

APPROACH METHOD – EXPANSION VALVE SYSTEMS
AMBIENT TEMPERATURE OF 60 

_

F (16 

_

C) OR ABOVE

7

14

11

5

6

11

7

14

10HP18

10HP30

10HP48

10HP12

10HP60

10HP42

10HP36 (CAN)

10HP24

10HP36

SUBCOOLING METHOD (TXV SYSTEMS)

(Ambient Temperature Below 60

_

F [16

_

C] )

NOTE- It may be necessary to restrict air flow in order
to reach liquid pressures in the 200-250 psig range
which are required for checking charge. Block equal
sections of air intake panels as shown in figure 22,
moving obstructions sideways until liquid pressures
in the 200-250 psig range are reached.

Block outdoor coil one side at

a time with cardboard or

plastic sheets until proper

testing pressures are reached.

BLOCKING OUTDOOR COIL

FIGURE 22

CARDBOARD OR

PLASTIC SHEET

 1 – Connect gauge manifold. Connect an upright 

R–22 drum to center port of gauge manifold.

 2 – Operate  indoor  and  outdoor  units  in  cooling

mode. Allow outdoor unit to run until system
pressures stabilize.

 3 – Make  sure  thermometer  well  is  filled  with

mineral oil before checking liquid line
temperature.

 4 – Read  liquid  line  pressure  and  convert  to

condensing temperature using temperature/
pressure conversion chart.
Condensing temperature (read from gauges)
should be a few degrees warmer than the
liquid line temperature.

 5 – Place thermometer in well and read liquid line

temperature. Table 10 shows how much
warmer the condensing temperature should be.
Add refrigerant to make the liquid line
temperature cooler.
Recover refrigerant to make the liquid line
temperature warmer.

TABLE 10

Model

 Condensing Temp

°

F Warmer Than

Liquid Line

SUBCOOLING METHOD – EXPANSION VALVE SYSTEMS

AMBIENT TEMPERATURE BELOW 60 

_

F (16 

_

C)

4 +  2

9 + 2

13 + 2

9 + 2

8 + 2

6 + 2
7 + 2

9 + 2

13 + 2

10HP18

10HP30

10HP48

10HP12

10HP60

10HP42

10HP36 (CAN)

10HP24

10HP36

 6 – When unit is properly charged liquid line

pressures should approximate those given in
table 11.

IMPORTANT

Use table 11 as a general guide for performing
maintenance checks. Table 11 is not a procedure for
charging the system. Minor variations in pressures
may be expected due to differences in installations.
Significant deviations may  mean the system is not
properly charged or that a problem exists with some
component in the system. Used prudently, table 11
could serve as a useful service guide.

Summary of Contents for Diplomat 10HP12

Page 1: ...ble in sizes ranging from 1 through 5 tons This manual is divided into sections which discuss the major components refrigerant system charging procedure maintenance and operation sequence Canadian spe...

Page 2: ...breaker size amps 35 35 40 50 60 Minimum circuit ampacity 21 5 21 3 25 0 32 2 40 2 Refer to National Electric Code manual to determine wire fuse and disconnect size requirements NOTE Extremes of oper...

Page 3: ...fan side and the compressor side of the capacitor have different MFD ratings See table 1 for dual capacitor ratings TABLE 1 Unit MFD VAC 10HP C12 DUAL CAPACITOR RATING 10HP18 24 and 30 2 10HP42 10HP4...

Page 4: ...ents 1 Timing Pins 30 60 90 Each of these pins provides a different timed interval between defrosts A jumper connects the pins to circuit board pin W1 Table 3 shows the timings of each pin The defrost...

Page 5: ...r to avoid damaging the circuit board 2 Make sure all control terminals are connected as shown on unit wiring diagram before attempting to place control in test mode See NOTE below NOTE Control will n...

Page 6: ...DE ECCENTRIC ROTARY COMPRESSOR INTERNALS ROTOR SHAFT Figure 10 illustrates the four steps in a rotary compressor s continuous intake cycle The spring loaded blade is compressed fully at the beginning...

Page 7: ...re 13 The reversing valve requires no maintenance It is not rebuildable If the reversing valve has failed it must be replaced If replacement is necessary access the reversing valve by removing the con...

Page 8: ...he liquid line and vapor line service valves and gauge ports are accessible from outside of the unit Full service liquid and vapor line valves are used See figures 18 and 19 The service ports are used...

Page 9: ...e stem cap with an adjustable wrench 2 Using service wrench backseat valve a Turn stem counterclockwise until backseated b Tighten firmly 3 Replace stem cap finger tighten then tighten an additional 1...

Page 10: ...L10 41 50 20 30 40 50 3 8 3 4 3 4 3 4 3 4 3 8 3 8 3 8 10HP30 10HP36 L10 65 30 L10 65 40 L10 65 50 30 40 50 3 8 7 8 7 8 7 8 3 8 3 8 10HP42 10HP48 10HP60 Not Available 3 8 1 1 8 Field Fabricate LINE SET...

Page 11: ...ATOR 10HP42 48 AND 60 ONLY DEFROST SWITCH S6 FILTER DRIER W INTERNAL CHECK VALVE MUFFLER LIQUID LINE FROM INDOOR COIL TO OUTDOOR COIL DISCHARGE LINE SERVICE PORT STRAINER LIQUID LINE SERVICE PORT REVE...

Page 12: ...n to center port of gauge manifold 2 Open high pressure valve on gauge manifold and pressurize line set indoor coil to 150 psig 1034 kPa 3 Check lines and connections for leaks 4 Release nitrogen pres...

Page 13: ...eways until liquid pressures in the 200 250 psig range are reached Block outdoor coil one side at a time with cardboard or plastic sheets until proper testing pressures are reached BLOCKING OUTDOOR CO...

Page 14: ...Read liquid line pressure and convert to condensing temperature using temperature pressure conversion chart Condensing temperature read from gauges should be a few degrees warmer than the liquid line...

Page 15: ...TB1 is energized initiating first stage heat from indoor unit 14 If outdoor temperature is below the balance point N O low ambient cut in thermostat S23 will close 15 When S23 is closed W2 of indoor...

Page 16: ...Page 16 10HP WITH ELECTROMECHANICAL THERMOSTAT...

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