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Page 9

IMPORTANT

A schrader valve is not provided on the liquid line
service port. Valve must be backseated to turn off
pressure to service port.

KNIFE EDGE SEAL

STEM CAP

VALVE

BACKSEATED

INLET

(FROM OUTDOOR COIL)

OUTLET

(TO INDOOR COIL)

SERVICE PORT

CLOSED TO LINE SET

AND UNIT

(NO PRESSURE)

SERVICE PORT CAP

TO OUTDOOR UNIT 

(COIL)

TO LINE SET

STEM CAP

KNIFE EDGE

SEAL

VALVE FRONT

SEATED

TO LINE SET

SERVICE PORT

OPEN TO

LINE SET

AND CLOSED

TO UNIT

TO OUTDOOR

UNIT (COIL)

LIQUID LINE SERVICE VALVE

IMPORTANT

A schrader valve is not provided on the liquid line
service port. Valve must be backseated to turn off
pressure to service port.

FIGURE 18

VALVE STEM

USE SERVICE

WRENCH

(PART #18P66,

54B64 or 12P95)

VALVE STEM

USE SERVICE WRENCH

(PART #18P66)

To Access Service Port:

 1 – Remove the stem cap. Use a service wrench

(part #18P66, 54B64 or 12P95) to make sure the
service valve is backseated.

 2 – Remove service port cap and connect high pressure

gauge to service port.

 3 – Using service wrench, open valve stem (one turn

clockwise) from backseated position.

 4 – When finished using port, backseat stem with

service wrench. Tighten firmly.

 5 – Replace service port and stem cap. Tighten finger

tight, then tighten an additional 1/6 turn.

To Close Off Service Port:

 1 – Using service wrench, backseat valve.

 a – Turn stem counterclockwise.

 b – Tighten firmly.

To Open Liquid Line Service Valve:

 1 – Remove the stem cap with an adjustable wrench.
 2 – Using service wrench, backseat valve.

 a – Turn stem counterclockwise until backseated.
 b – Tighten firmly.

 3 – Replace stem cap, finger tighten then tighten an

additional 1/6 turn.

To Close Liquid Line Service Valve:

 1 – Remove the stem cap with an adjustable wrench.
  2  –  Turn the stem in clockwise with a service wrench to

front seat the valve. Tighten firmly.

 3 – Replace stem cap, finger tighten then tighten an

additional 1/6 turn.

2 – Vapor Line Service Valve

WARNING

Do not attempt to backseat this valve. Attempts
to backseat this valve will cause snap ring to
explode from valve body under pressure of
refrigerant. Personal injury and unit damage will
result.

A full service  non-backseating vapor line service valve
is used on all 10HP series units. Different manufacturers
of valves may be used. All vapor line service valves
function the same way, differences are in construction.
Valves manufactured by Parker are forged assemblies.
Valves manufactured by Primore and Aeroquip are
brazed together. Valves are not rebuildable. If a valve
has failed it must be replaced. The vapor line service
valve is illustrated in figure 19.
The valve is equipped with a service port. A schrader
valve is factory installed. A service port cap is supplied
to protect the schrader valve from contamination and
assure a leak free seal.

To Access Schrader Port:

 1 – Remove service port cap with an adjustable wrench.

 2 – Connect gauge to the service port.

 3 – When testing is completed, replace service port

cap. Tighten finger tight, then tighten an additional
1/6 turn.

Summary of Contents for Diplomat 10HP12

Page 1: ...ble in sizes ranging from 1 through 5 tons This manual is divided into sections which discuss the major components refrigerant system charging procedure maintenance and operation sequence Canadian spe...

Page 2: ...breaker size amps 35 35 40 50 60 Minimum circuit ampacity 21 5 21 3 25 0 32 2 40 2 Refer to National Electric Code manual to determine wire fuse and disconnect size requirements NOTE Extremes of oper...

Page 3: ...fan side and the compressor side of the capacitor have different MFD ratings See table 1 for dual capacitor ratings TABLE 1 Unit MFD VAC 10HP C12 DUAL CAPACITOR RATING 10HP18 24 and 30 2 10HP42 10HP4...

Page 4: ...ents 1 Timing Pins 30 60 90 Each of these pins provides a different timed interval between defrosts A jumper connects the pins to circuit board pin W1 Table 3 shows the timings of each pin The defrost...

Page 5: ...r to avoid damaging the circuit board 2 Make sure all control terminals are connected as shown on unit wiring diagram before attempting to place control in test mode See NOTE below NOTE Control will n...

Page 6: ...DE ECCENTRIC ROTARY COMPRESSOR INTERNALS ROTOR SHAFT Figure 10 illustrates the four steps in a rotary compressor s continuous intake cycle The spring loaded blade is compressed fully at the beginning...

Page 7: ...re 13 The reversing valve requires no maintenance It is not rebuildable If the reversing valve has failed it must be replaced If replacement is necessary access the reversing valve by removing the con...

Page 8: ...he liquid line and vapor line service valves and gauge ports are accessible from outside of the unit Full service liquid and vapor line valves are used See figures 18 and 19 The service ports are used...

Page 9: ...e stem cap with an adjustable wrench 2 Using service wrench backseat valve a Turn stem counterclockwise until backseated b Tighten firmly 3 Replace stem cap finger tighten then tighten an additional 1...

Page 10: ...L10 41 50 20 30 40 50 3 8 3 4 3 4 3 4 3 4 3 8 3 8 3 8 10HP30 10HP36 L10 65 30 L10 65 40 L10 65 50 30 40 50 3 8 7 8 7 8 7 8 3 8 3 8 10HP42 10HP48 10HP60 Not Available 3 8 1 1 8 Field Fabricate LINE SET...

Page 11: ...ATOR 10HP42 48 AND 60 ONLY DEFROST SWITCH S6 FILTER DRIER W INTERNAL CHECK VALVE MUFFLER LIQUID LINE FROM INDOOR COIL TO OUTDOOR COIL DISCHARGE LINE SERVICE PORT STRAINER LIQUID LINE SERVICE PORT REVE...

Page 12: ...n to center port of gauge manifold 2 Open high pressure valve on gauge manifold and pressurize line set indoor coil to 150 psig 1034 kPa 3 Check lines and connections for leaks 4 Release nitrogen pres...

Page 13: ...eways until liquid pressures in the 200 250 psig range are reached Block outdoor coil one side at a time with cardboard or plastic sheets until proper testing pressures are reached BLOCKING OUTDOOR CO...

Page 14: ...Read liquid line pressure and convert to condensing temperature using temperature pressure conversion chart Condensing temperature read from gauges should be a few degrees warmer than the liquid line...

Page 15: ...TB1 is energized initiating first stage heat from indoor unit 14 If outdoor temperature is below the balance point N O low ambient cut in thermostat S23 will close 15 When S23 is closed W2 of indoor...

Page 16: ...Page 16 10HP WITH ELECTROMECHANICAL THERMOSTAT...

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