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Page 4

DANGER

Do not attempt to repair this control. Unsafe
operation will result. If the control has failed,
replace the control.

6 – Defrost Relay K4

The defrost relay controls defrost. The relay is a 3PDT
relay powered 24 VAC from the thermostat. K4 is
enabled during both cooling and heating modes
(except emergency heat). It is only powered when the
defrost control is calling for defrost. When energized,
the reversing valve and indoor auxiliary heat are
energized. Simultaneously, the outdoor fan is
de-energized. K4 latches in for the duration of the
defrost period. Refer to unit wiring diagram and
operation sequence in the back of this manual.

7 – Defrost Control CMC1

The CMC1 defrost control (figure 4) is a solid state control
manufactured by Hamilton Standard. The control
provides automatic switching from normal heating
operation to defrost mode and back. The control
provides 14 minute defrost periods at 30, 60 or 90 minute
field changeable intervals. The control monitors
thermostat demand and “holds” the timer in place
between thermostat demand. A set of diagnostic pins are
also provided for troubleshooting the unit.

The control contains a solid state timer which switches
an external defrost relay through 1/4” male spades
mounted on the control’s circuit board. When the
defrost thermostat closes (call for defrost), the defrost
timer initiates a 30, 60 or 90 minute (depending on how
the control is preset) timing sequence. If the defrost
thermostat remains closed when the timing sequence
ends, the defrost relay is energized and defrost begins.

SOLID STATE DEFROST CONTROL CMC1

Timing
Jumper

Timing Pins

Troubleshooting Pins

Control Terminals

30

60 90

FIGURE 4

Defrost Control Components

 1– Timing Pins 30, 60, 90

Each of these pins provides a different timed
interval between defrosts. A jumper connects the
pins to circuit board pin W1. Table 3 shows the
timings of each pin. The defrost interval can be field
changed to 30, 60 or 90 minutes. The defrost period

(14 minutes) cannot be changed. To change the
interval between defrosts, simply remove the
jumper from the pin it is connected to and
reconnect the jumper to one of the other available
pins (see figure 5).

TABLE 3

INTERVAL BETWEEN DEFROSTS
WITH JUMPER CONNECTED TO:

30

60

90

NORMAL

OPERATION

“TST” PINS

JUMPER

30 + 3

60 + 6

90 + 9

14 + 1.4

7 + 0.7

14 + 1.4

21 + 2.1

3.3 + 0.3

MIN.

MIN.

MIN.

MIN.

SEC.

SEC.

SEC.

SEC.

TOGETHER

CMC1 DEFROST

CONTROL

TIMINGS

DEFROST

TIME

 1– Turn off all power to the unit to avoid circuit board damage.
 2– Grasp wire connector firmly with fingers.
 3–

Gently pull connector from pin.

 4– Select new timing pin. DO NOT SELECT A “TST” PIN.
  5– Gently push connector onto desired pin (see Table 3 for timings).
 6– Turn on power to unit.

FIGURE 5

WARNING – AVOID CONTACT WITH OTHER CON-
TROL TERMINALS OR CONTROL COMPONENTS.

WARNING – DO NOT CONNECT

TIMING JUMPER TO EITHER

“TST” PIN.

TO CHANGE CONTROL TIMINGS:

DEFROST CONTROL TIMING CHANGES

 2– Timing Jumper

The timing jumper is a factory installed jumper
on the circuit board used to connect pin W1 to
one of the three timing pins. The jumper may be
connected to any one of the timing pins but must
never be connected to either of the “TST” pins.
See Caution below.

CAUTION

          

          

         

  

 3– “COM” Terminal

Terminal “COM” provides 24VAC Common.

 4– “HLD” Terminal

Terminal “HLD” holds the internal timer in place
between thermostat demands and allows the unit to
continue timing upon resumption of thermostat
demand. Terminal “HLD” is connected directly to
thermostat demand.

NOTE – Hold function operates between thermostat
demands only when defrost thermostat is closed. This
is the only time that the timer is operating.

Summary of Contents for Diplomat 10HP12

Page 1: ...ble in sizes ranging from 1 through 5 tons This manual is divided into sections which discuss the major components refrigerant system charging procedure maintenance and operation sequence Canadian spe...

Page 2: ...breaker size amps 35 35 40 50 60 Minimum circuit ampacity 21 5 21 3 25 0 32 2 40 2 Refer to National Electric Code manual to determine wire fuse and disconnect size requirements NOTE Extremes of oper...

Page 3: ...fan side and the compressor side of the capacitor have different MFD ratings See table 1 for dual capacitor ratings TABLE 1 Unit MFD VAC 10HP C12 DUAL CAPACITOR RATING 10HP18 24 and 30 2 10HP42 10HP4...

Page 4: ...ents 1 Timing Pins 30 60 90 Each of these pins provides a different timed interval between defrosts A jumper connects the pins to circuit board pin W1 Table 3 shows the timings of each pin The defrost...

Page 5: ...r to avoid damaging the circuit board 2 Make sure all control terminals are connected as shown on unit wiring diagram before attempting to place control in test mode See NOTE below NOTE Control will n...

Page 6: ...DE ECCENTRIC ROTARY COMPRESSOR INTERNALS ROTOR SHAFT Figure 10 illustrates the four steps in a rotary compressor s continuous intake cycle The spring loaded blade is compressed fully at the beginning...

Page 7: ...re 13 The reversing valve requires no maintenance It is not rebuildable If the reversing valve has failed it must be replaced If replacement is necessary access the reversing valve by removing the con...

Page 8: ...he liquid line and vapor line service valves and gauge ports are accessible from outside of the unit Full service liquid and vapor line valves are used See figures 18 and 19 The service ports are used...

Page 9: ...e stem cap with an adjustable wrench 2 Using service wrench backseat valve a Turn stem counterclockwise until backseated b Tighten firmly 3 Replace stem cap finger tighten then tighten an additional 1...

Page 10: ...L10 41 50 20 30 40 50 3 8 3 4 3 4 3 4 3 4 3 8 3 8 3 8 10HP30 10HP36 L10 65 30 L10 65 40 L10 65 50 30 40 50 3 8 7 8 7 8 7 8 3 8 3 8 10HP42 10HP48 10HP60 Not Available 3 8 1 1 8 Field Fabricate LINE SET...

Page 11: ...ATOR 10HP42 48 AND 60 ONLY DEFROST SWITCH S6 FILTER DRIER W INTERNAL CHECK VALVE MUFFLER LIQUID LINE FROM INDOOR COIL TO OUTDOOR COIL DISCHARGE LINE SERVICE PORT STRAINER LIQUID LINE SERVICE PORT REVE...

Page 12: ...n to center port of gauge manifold 2 Open high pressure valve on gauge manifold and pressurize line set indoor coil to 150 psig 1034 kPa 3 Check lines and connections for leaks 4 Release nitrogen pres...

Page 13: ...eways until liquid pressures in the 200 250 psig range are reached Block outdoor coil one side at a time with cardboard or plastic sheets until proper testing pressures are reached BLOCKING OUTDOOR CO...

Page 14: ...Read liquid line pressure and convert to condensing temperature using temperature pressure conversion chart Condensing temperature read from gauges should be a few degrees warmer than the liquid line...

Page 15: ...TB1 is energized initiating first stage heat from indoor unit 14 If outdoor temperature is below the balance point N O low ambient cut in thermostat S23 will close 15 When S23 is closed W2 of indoor...

Page 16: ...Page 16 10HP WITH ELECTROMECHANICAL THERMOSTAT...

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