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Page 15

10HP OPERATING SEQUENCE

A–10HP Operation Sequence

This  is the sequence of operation for 10HP units. The sequence is
outlined by numbered steps which correspond to circled numbers
on the adjacent diagram.
NOTE– The thermostat used may be electromechanical or electron-
ic.
NOTE– Transformer in indoor unit supplies power (24 VAC) to the
thermostat and outdoor unit controls.

COOLING:

1 – Cooling demand initiates at Y1 in the thermostat. Internal thermostat

wiring energizes terminal O energizing the reversing valve L1.

2 – Compressor contactor K1 is energized.
3 – K1-1 N.O. closes energizing compressor (B1) and outdoor fan motor

(B1). Compressor (B1) and outdoor fan motor (B4) begin immediate
operation.

END OF COOLING DEMAND:

4 – Cooling demand is satisfied. Terminal Y1 is de-energized.
5 – Terminal O and reversing valve L1 are de-energized
6 – Compressor contactor K1 is de-energized.
7 – K1-1 opens and compressor (B1) and outdoor fan motor (B4)

are de-energized and stop immediately.

FIRST STAGE HEAT:

8 – Heating demand initiates at W1 in the thermostat. Compressor

contactor K1 is energized.

9 – K1-1 N.O. closes energizing compressor and outdoor fan mo-

tor. Compressor (B1) and outdoor fan motor (B4) begin im-
mediate operation.

END OF FIRST STAGE HEAT:

10 – Heating demand is satisfied. Terminal W1 is de-energized.
11 – Compressor contactor K1 is de-energized.
12 – K1-1 opens and compressor (B1) and outdoor fan motor (B4) are de-

energized and stop immediately.

AUXILIARY HEAT (SECOND STAGE):

13 – Additional heating demand initites at W3 in the thermostat. Outdoor

unit remains running. W1 of indoor unit terminal strip TB1 is energized
initiating first stage heat from indoor unit.

14 – If outdoor temperature is below the balance point, N.O. low ambient

cut in thermostat S23 will close.

15 – When S23 is closed, W2 of indoor unit terminal strip TB1 is energized

initiating second stage heat from indoor unit.

END OF AUXILIARY HEAT (SECOND STAGE):

16 – Heating demand is satisfied. Terminal W3 is de-energized. Indoor unit

heating operation stops and outdoor unit continues operation.

EMERGENCY HEAT:

17 – Emergency heat mode is set at the thermostat. Outdoor unit will not

be operational in this mode. Terminal E2 is energized in the thermo-
stat. Emergency heat relay K26 is energized.

18 – N.O. K26-1 closes energizing W1 and W2 on terminal strip TB1 of in-

door unit. Indoor unit operates in second stage heat mode.

DEFROST MODE:

19 – During heating operation when outdoor coil temperature drops be-

low 35

_

 +  4

_

 F Defrost Switch (thermostat) S6 closes.

20 – Defrost control CMC1 begins timing. If defrost thermostat (S6) re-

mains closed at the end of the 30,60 or 90 minute period, defrost relay
K4 energizes and defrost begins.

21 – N.O. K4-3 closes energizing the reversing valve.
22 – N.O. K4-1 closes energizing W1 on TB1 terminal strip of indoor unit.

Indoor unit operates in the first stage heat mode.

23 – N.C. K4-2 opens and outdoor fan motor B4 stops.
24 – Defrost  continues  14  + 1 minutes or until  thermostat switch (S6)

opens. When defrost thermostat opens defrost control CMC1 loses
power and resets.

25 – Defrost relay K4 is de-energized.
26 – K4-1 opens and W1 on terminal strip TB1 of indoor unit is de-ener-

gized.

27 – K4-2 closes and the outdoor fan begins operation.
28 – K4-3 opens de-energizing the reversing valve.

VI – WIRING DIAGRAM AND SEQUENCE OF OPERATION

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Summary of Contents for Diplomat 10HP12

Page 1: ...ble in sizes ranging from 1 through 5 tons This manual is divided into sections which discuss the major components refrigerant system charging procedure maintenance and operation sequence Canadian spe...

Page 2: ...breaker size amps 35 35 40 50 60 Minimum circuit ampacity 21 5 21 3 25 0 32 2 40 2 Refer to National Electric Code manual to determine wire fuse and disconnect size requirements NOTE Extremes of oper...

Page 3: ...fan side and the compressor side of the capacitor have different MFD ratings See table 1 for dual capacitor ratings TABLE 1 Unit MFD VAC 10HP C12 DUAL CAPACITOR RATING 10HP18 24 and 30 2 10HP42 10HP4...

Page 4: ...ents 1 Timing Pins 30 60 90 Each of these pins provides a different timed interval between defrosts A jumper connects the pins to circuit board pin W1 Table 3 shows the timings of each pin The defrost...

Page 5: ...r to avoid damaging the circuit board 2 Make sure all control terminals are connected as shown on unit wiring diagram before attempting to place control in test mode See NOTE below NOTE Control will n...

Page 6: ...DE ECCENTRIC ROTARY COMPRESSOR INTERNALS ROTOR SHAFT Figure 10 illustrates the four steps in a rotary compressor s continuous intake cycle The spring loaded blade is compressed fully at the beginning...

Page 7: ...re 13 The reversing valve requires no maintenance It is not rebuildable If the reversing valve has failed it must be replaced If replacement is necessary access the reversing valve by removing the con...

Page 8: ...he liquid line and vapor line service valves and gauge ports are accessible from outside of the unit Full service liquid and vapor line valves are used See figures 18 and 19 The service ports are used...

Page 9: ...e stem cap with an adjustable wrench 2 Using service wrench backseat valve a Turn stem counterclockwise until backseated b Tighten firmly 3 Replace stem cap finger tighten then tighten an additional 1...

Page 10: ...L10 41 50 20 30 40 50 3 8 3 4 3 4 3 4 3 4 3 8 3 8 3 8 10HP30 10HP36 L10 65 30 L10 65 40 L10 65 50 30 40 50 3 8 7 8 7 8 7 8 3 8 3 8 10HP42 10HP48 10HP60 Not Available 3 8 1 1 8 Field Fabricate LINE SET...

Page 11: ...ATOR 10HP42 48 AND 60 ONLY DEFROST SWITCH S6 FILTER DRIER W INTERNAL CHECK VALVE MUFFLER LIQUID LINE FROM INDOOR COIL TO OUTDOOR COIL DISCHARGE LINE SERVICE PORT STRAINER LIQUID LINE SERVICE PORT REVE...

Page 12: ...n to center port of gauge manifold 2 Open high pressure valve on gauge manifold and pressurize line set indoor coil to 150 psig 1034 kPa 3 Check lines and connections for leaks 4 Release nitrogen pres...

Page 13: ...eways until liquid pressures in the 200 250 psig range are reached Block outdoor coil one side at a time with cardboard or plastic sheets until proper testing pressures are reached BLOCKING OUTDOOR CO...

Page 14: ...Read liquid line pressure and convert to condensing temperature using temperature pressure conversion chart Condensing temperature read from gauges should be a few degrees warmer than the liquid line...

Page 15: ...TB1 is energized initiating first stage heat from indoor unit 14 If outdoor temperature is below the balance point N O low ambient cut in thermostat S23 will close 15 When S23 is closed W2 of indoor...

Page 16: ...Page 16 10HP WITH ELECTROMECHANICAL THERMOSTAT...

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