Leica Geosystems iCON grade iGG Series Installation Manual Download Page 74 | Manualshive

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74

iCON grade, Wirings

5

Wirings

5.1

System Diagram Grader

2D System

Leica iCON grade 2D system for grader can be wired in various ways.
Below you will find an example of one of the ways

iCON grade Grader System

764839

MJB1301

Junction Box

Grader

Wiring_iGG2.eps

767435

MRS1300

Rotation Sensor

Universal

767439

MSS1300

Single Slope Sensor

764871

Cable M12

MIL 4P, 2.0 m

761063

Cable CAN

M12 F/F, 5.0 m

767145

MSC1320

Power Cable

MIL2S, fused,

8.0 m

764841

MLB1300 Remote display

764856

MJB1303

CAN Cross

Junction Box

764841

MLB1300 Remote display

764856

MJB1303

CAN Cross

Junction Box

Optional

761063

Cable CAN

M12 F/F, 5.0 m

Hydraulic Valve 3 Stages
Optional 2 Stages

764869

MVC1301

Danfoss cable

S

R

L

This end is
not used

767435 MRS1300 Rotation Sensor Universal
767436 MRS1301 Rotation Sensor (Volvo/Champ.)
820245 MRS1302, Rotations Sensor OEM1 (CASE)
820246 MRS1303, Rotations Sensor OEM2 (New Holland)

Optional Rotation Sensor

Optional Hydraulic Valves and Hydraulic cable

Optional Cable Lenght M12

Optional Extension Cables M12

774304 MHV1205 2-Section Valve 25 x 25 ltr
774305 MHV1206 3-Section Valve 25 x 25 x 25 ltr
764869 MVC1301 Hydr. Cable Danfoss Valve, 2 m

770406 Cable straight M12, 0.3 m
763275 Cable straight M12, 0.5 m
770407 Cable straight M12, 1.0 m
761062 Cable straight M12, 2 m
764865 Cable straight M12, 3.5 m
761063 Cable straight M12, 5 m
761057 Cable straight M12, 7.5 m
761058 Cable straight M12, 10 m

761061 Cable extension M12, 5 m

767435 MRS1300 Rotation Sensor Universal
767436 MRS1301 Rotation Sensor (Volvo/Champ.)
820245 MRS1302, Rotations Sensor OEM1 (CASE)
820246 MRS1303, Rotations Sensor OEM2 (New Holland)

Optional Rotation Sensor

Optional Hydraulic Valves and Hydraulic cable

Optional Cable Lenght M12

Optional Extension Cables M12

774304 MHV1205 2-Section Valve 25 x 25 ltr
774305 MHV1206 3-Section Valve 25 x 25 x 25 ltr
764869 MVC1301 Hydr. Cable Danfoss Valve, 2 m

770406 Cable straight M12, 0.3 m
763275 Cable straight M12, 0.5 m
770407 Cable straight M12, 1.0 m
761062 Cable straight M12, 2 m
764865 Cable straight M12, 3.5 m
761063 Cable straight M12, 5 m
761057 Cable straight M12, 7.5 m
761058 Cable straight M12, 10 m

761061 Cable extension M12, 5 m

S

764031

MUS1300

Tri-Sonic

764031

MUS1300

Tri-Sonic

761085

MCC700

Coiled Cable CAN,

MIL 4P, 3.0 m

761085

MCC700

Coiled Cable CAN,

MIL 4P, 3.0 m

764850

MSC1302

External switch for Grader

764910

MMB1300

Cradle

798669

iCP32

Grading 2D Panel

761085

MCC700

Coiled Cable CAN,

MIL 4P, 3.0 m

760862

MLS700

Laser Receiver

760863

MPM700

Power Mast 1.2m

S

761085

MCC700

Coiled Cable CAN,

MIL 4P, 3.0 m

760862

MLS700

Laser Receiver

760863

MPM700

Power Mast 1.2m

761085

MCC700

Coiled Cable CAN,

MIL 4P, 3.0 m

761085

MCC700

Coiled Cable CAN,

MIL 4P, 3.0 m

iCON grade Grader System

iCON grade Grader System

iGG2 System

iCON grade Grader System

Cross Slope
Dual PowerMast
Dual Tri-Sonic System

760862

MLS700

Laser Receiver

823545

MLS720

Laser Receiver

760862

MLS700

Laser Receiver

823545

MLS720

Laser Receiver

MLS700

MLS700

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Summary of Contents for iCON grade iGG Series

Page 1: ...Leica iCON grade iGGx Installation Manual Version 2 0 HITCHDOC HE1597_R0 INSTALL MANUAL LEICA iGGx ...

Page 2: ... document is strictly for the use of qualified service engineers with the requisite technical skills Only persons who have successfully completed the appropriate service training provided by Leica Geosystems AG and are in the employ of a company in the Leica Geosystems Group or of an agency distributor or service workshop duly authorized by Leica Geosystems AG have the status of qualified service ...

Page 3: ...manual Opening or Dismantling of Instruments Opening or dismantling of an Instrument may only be attempted in clean dust free rooms and only by suitably trained technicians With this measure malfunctioning of the instrument caused by dust or other contamination may be prevented In addition ESD precaution must strictly be observed when ever instruments with electronic components are opened or disma...

Page 4: ...ct Prior to installation of an hydraulic system for automatic control of a machine the installer has to collect data about the type model serial number whether it is open center closed center load sense or pilot controlled hydraulic system Refer also to the machines manufacturer s user manual or marketing material to get the information and also refer the Leica Geosystems Machine database to colle...

Page 5: ... 3 Installing the Manual Power Mast 31 2 8 4 Mounting of Laser Collars 35 3 Calibrating the System 36 3 1 Installation Wizard 36 3 2 Automatic Calibration of Machine Hydraulics 48 3 3 Manual Calibration of Machine Hydraulics 52 3 4 Mast calibration 56 3 5 Calibrating the Rotation Sensor 63 3 6 Calibrating the Cross Slope Sensor 65 3 7 Installation and Configuration of MLB1300 Lightbars 66 3 8 Mach...

Page 6: ...Table of Contents iCON grade 6 ...

Page 7: ...er can be equipped in various ways Below you will find an example of one of the ways a Power mast manual mast Laser receiver on mast b Junction box c Hydraulic valve d iCON grade Control panel iCP32 Cradle MMB1300 e Multi switch f Sonic tracker g Rotation sensor h Cross slope sensor a h f g d e b c ...

Page 8: ...three dll files They can be down loaded packed together with a short user guide in a zip file from the home page together with the firmware update files The zip file should be unpacked in a known folder on the PC for example use c update hmcprog See chapter How to Upgrade the Firmware for further instructions 1 12V out 2 VCAN2 3 GND 4 CAN2 LOW 5 CAN2 HIGH 6 VCAN 7 GND 8 CAN LOW 9 CAN HIGH 10 JB xx...

Page 9: ...achine side of the battery isolation master switch or directly to the battery 2 Connect the positive red leads of the power cable to the positive terminal 3 Connect the negative black leads of the power cable to a suitable grounding lug on the chassis of the machine Cradle voltage range 10 28 V No battery disconnected Positive battery disconnected ...

Page 10: ...10 iCON grade System Installation Negative battery disconnected ...

Page 11: ...01 and the Cradle MMB1300 as described in the images below MDC1300 on a 2D system Below you will find a diagram describing how the MDC1300 is installed on a 2D system 2P 2P Battery Switch Chassis Fuse To machine 12V Battery 2P 764866 MSC1303 Cable Junction Box cradle 5 m 761061 Cable CAN extension M12 5 m 767145 MSC1320 Power Cable MIL2S fused 8 0 m 817711 MDC1300 12 to 24V Power converter 764839 ...

Page 12: ...tional Extension Cables M12 770406 Cable straight M12 0 3 m 763275 Cable straight M12 0 5 m 770407 Cable straight M12 1 0 m 761062 Cable straight M12 2 0 m 764865 Cable straight M12 3 5 m 761063 Cable straight M12 5 0 m 761057 Cable straight M12 7 5 m 761058 Cable straight M12 10 m 761061 Cable extension M12 5 m Optional Cable Lenght M12 Optional Extension Cables M12 770406 Cable straight M12 0 3 ...

Page 13: ...ing a cross slope sensor on a blade it should be mounted level when the blade is level If the sensor is mounted with a large calibration offset it will cause a misreading of the slope when the machine is driving up or down hill or the mast is tilted This misreading will end up as a height error in the auto matic grading Sensor alignment Because the sensor only can measure the slope in one directio...

Page 14: ... mounting the rotation sensor it s important to get the mounting plate centred on the swivel If the mounting plate is placed off centre it will rotate in an oval shaped curve instead of a perfect circle shaped curve This will course an error in the measured rotation Mounting the mast slope sensor To install the junction box complete the following steps 1 Place the machine on a flat and level surfa...

Page 15: ...Ideally the sensor should be mounted with an offset of less than 1 5 The figure below shows the mounting backed welded in place 5 Run the cable from the mast tilt sensor to a CAN Junction Box and place the CAN Junction Box somewhere near the rotation sensor 6 Connect the cable from the cross slope sensor to the CAN Junction Box and connect a cable from the CAN Junction Box to the rotation sensor S...

Page 16: ... to measure the grader s slope in its driving direction The junction box for Dozer does not have any leveling sensor The junction box consists of two parts Junction box Mounting bracket for junction box The junction box for Grader is normally mounted on top or below the gooseneck For mounting the junction box underneath the gooseneck there is a special upside down mounting bracket The picture show...

Page 17: ...k check that the placement of the junction box and its bracket are as level as possible 5 0 4 Weld the mounting bracket on to the gooseneck Warning Before starting to weld check that the machines battery is disconnected and that any electronic systems are removed Contact your dealer if necessary 5 Install the junction box with the help of the screws enclosed with the mounting kit and make sure to ...

Page 18: ... Electric Mast free of choice Con 2 Sensor Connector Left You can connect a Laser Sensor Sonic Tracker or Electric Mast free of choice Con 7 Sensor Connector Right You can connect a Laser Sensor Sonic Tracker or Electric Mast free of choice Con 3 Sensor Connector Left You can connect a Laser Sensor Sonic Tracker or Electric Mast free of choice Con 8 Sideshift hydraulic output Con 4 Connection of R...

Page 19: ... is performed using a graphical upload program called hmcprogrammer exe together with three dll files They can be down loaded packed together with a short user guide in a zip file from the home page together with the firmware update files The zip file should be unpacked in a known folder on the PC for example use c update hmcprog See chapter 6 How to Upgrade the Firmware for further instructions M...

Page 20: ...l to the accuracy of the slope Tack weld the bracket lightly at first so as to be able to move the bracket when checking measurements Please also refer to the section Sensor alignment in this chapter 3 The bracket must also be mounted so that the sensor when installed will not come into contact with the mainframe when the cylinders are retracted and the circle is rotated 4 When the position of the...

Page 21: ...mpion refer to the instructions included in the machine s kit Install the sensor To install the sensor complete the following steps 1 Rotate the circle so that the blade is square to the machine 2 Disassemble the rotation sensor by loosening the four bolts in the locking ring and carefully pulling the sensor apart 3 Remove the existing hydra swivel lid and replace it with the sensor mounting plate...

Page 22: ...ope sensor and junction box to the connectors on the rotation sensor Make sure that the cable to the cross slope sensor is loose so that the blade can rotate freely through its whole range 9 Once the sensor is positioned go into the Calibrate Rotation offset menu Look at the sensors current rotation the number in Observe what the rotation angle reads 10 If the rotating angle is within plus or minu...

Page 23: ...ion angle reading if it s still outside the 80 tolerance repeat step 11 to 13 15 Repeat step 6 to 8 to reattach the rotation sensor 16 Place the four washers over the holes in the mounting plate and care fully place the locking ring on top Insert and tighten the four bolts in the locking ring ...

Page 24: ...please follow the description below to measure the blade The settings for measuring the blade can be found at Main menu Settings Machine 1 Enter the menu Machine in the Settings menu 2 Create a profile in the Machine manager menu 3 Enter the settings by pressing the button The menu Settings The menu Machine manager ...

Page 25: ...rrows to change pages 6 At this menu option you setup the measurements of the blade and position of the GNSS antenna When pushing a line on the screen the line becomes green and the length of the line can be entered in the bottom of the screen 7 Go to the third page 3 3 by pressing the and arrows to change pages Blade view from behind ...

Page 26: ...e settings page by pressing the button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings Setup Dual GPS in 3D mode To setup the system as dual GNSS please follow the description below The settings for dual GNSS can be found at Main menu Settings Instruments 1 Enter the menu Instruments in the Settings menu 2 Make sure that the settings ...

Page 27: ...tion 4 Go to page 2 4 by pressing the and arrows to change pages 5 Mark the check box Dual GPS 6 Exit the settings page by pressing the button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings Sensor configuration menu iCON gps 80 settings 1 4 ...

Page 28: ...ou want to setup the 2D system to run in Dual GNSS mode please follow the instructions below 1 Push the left or right key to open the sensor selection menu The following screen appears 2 Choose 3D Height as input source 3 Press F4 Adjust Use the keys to select Dual GPS ...

Page 29: ... Electronic mast Sonic arm Only for ultrasonic tracker Tri Sonic Elevation sensor The following items should be considered when deciding on a suitable position on the blade for welding the elevation sensor mounting bracket The Ultrasonic Tri Sonic tracker must be able to sit vertically above the reference surface or string line while the machine is moving In order to do this the sonic arm must ext...

Page 30: ...blade end and vertical Tighten the bolts to prevent the L Bar from rotating in the bracket 4 Install the sonic arm onto the L Bar and hand tighten using the ratchet handle assembly Attach the Ultrasonic or Tri Sonic sensor onto the sonic arm by inserting the round tracer feature into the bracket at the end of the sonic arm and tighten using the ratchet handle assembly 5 Install the laser receiver ...

Page 31: ...racket take care to install the mast mounting bracket facing the right way The cable connectors on the Power Mast should face the opposite way of the small hole for direction indication C on the bracket On a dozer where the mast is mounted at the front of the machine the connectors face backwards and the mast mounting bracket should be installed with the small hole for direction indication C point...

Page 32: ...ight 8 mm bolts that are supplied with the mast The manual mast is designed to be installed without the use of a shock mount and can therefore not fit in the shock mount for the Power Mast Power Mast The Power Mast must always be installed in a shock mount to protect the masts internal components Manual mast Power Mast ...

Page 33: ...he mounting bracket with the three 16 mm lock nuts Fasten the bottom quick mount bracket to the shock absorber block with two bolts The bracket must be mounted so that the grove in the middle of the bracket is facing the same way as the top clamp opens Fasten the top quick mount bracket to the Power Mast with four bolts The bracket must be mounted so that the open end is facing the same way as the...

Page 34: ...andle on the top clamp and open the clamp Then hold the mast at an angle and put the bottom of the mast into the shock mount When the two quick mount brackets are aligned push the top of the mast into the shock mount so that the mast stands vertical Close the top clamp and secure it with the handle Power Mast mounting ...

Page 35: ...ways mount the laser receivers on the mast in the same position A laser collar accessory is used to ensure this location is fixed on the Power Mast To mount Slide the collar Laser down over the inner tube of the Power Mast to a point just above the survey height lines Tighten the collar into place with the 3 screws Laser receiver rests on the collar ...

Page 36: ...raulic movements caused by incorrect hydraulic settings 2 Press the centre of the MENU button then press the right part of the MENU button until the following screen appears Enter installation wizard 1 Enable Tech Mode by simultaneously pressing function keys and 2 Press the left part of the MENU button until the following screen appears 3 Press the centre of the MENU button to start the Installat...

Page 37: ...u items and then complete the Sensor Calibration Distance unit Set the units of measurement Angle unit Set the angle units Machine type Set the machine type The options are Meters Inches Feet The options are Percent Permille Degrees The possible machine types are Dozer Grader ...

Page 38: ... CAT SEA For controlling the blade through CAN bus messages on ARO prepared Cater pillar machines with SEA key enabled John Deere IGC For controlling the blade through CAN bus messages on IGC enabled John Deere machines The next two menu items on Dozers and three menu items for Graders set the hydraulic valve type Set this for Left Right and Side for Graders The possible valve types are Danfoss Vo...

Page 39: ...e engine Dozer type If CAT Interface was previously selected Button config Set the correct button types The options are All Danfoss Valves 100 2 5 amp 100 2 0 amp 80 1 5 amp 60 1 0 amp 40 0 5 amp 20 Pilot 50 For Dozers select the machine series Standard all series dozer except K series K series Grader External For use with external iCON grade button modules ARO M Grader For use with pre installed ...

Page 40: ...ation select Type 1 or Type 2 CAT SEA If CAT SEA was previously selected Blade width Menu for entering the measured Blade Width Pivot length Menu for entering the measured Pivot length Dozers only The options are Type 1 For use with existing Dozer cables Type 2 For use with future version of the Dozer cable ...

Page 41: ... locking ring on the mast Measure mast offset for both masts Sensor calibration 1 Select Sensor calibration Follow the on screen instructions to cali brate each sensor The following example is for graders but the dozer sensor calibration is similar If any sensors are not installed or not connected a warning screen will appear ...

Page 42: ...alignment If the machine is already aligned properly and is ready for calibration skip ahead by pressing Skip To start press Next 3 Straighten the machine s front wheels and articulation This ensures correct values for calibrating the mainfall sensor Press Next when complete 4 Centre the machine link bar It must be set in its centred position for proper Cross Slope calibration Press Next when comp...

Page 43: ...so that the distance from the swivel to each blade tip is the same This ensures that the blade is perfectly perpendicular to the axis along the machine This is important for the correct cali bration of the rotation sensor Press Next when complete 7 Mark the positions of the wheels on the ground and place the blade gently on solid blocks or other solid reference ensure that the blade has not rotate...

Page 44: ...round and place the blade gently on the same blocks or reference as before ensuring that the blade is not rotated or sideshift has altered Align the wheels using the markings from step 7 This is important for the correct measurement of the Mainfall and Cross Slope values Press Next when complete 10 The Mainfall and Cross Slope sensors will now be calibrated automat ically Press Next when complete ...

Page 45: ...r Automatic hydraulic valve cali bration The next screen is Automatic hydraulic valve calibration See section 3 3 Manual Calibration of Machine Hydraulics for instruc tions and return to this step when done 11 The calibration routine is complete Save the calibrated values and exit the wizard by pressing Save To exit the wizard without saving press Exit The options are Yes No ...

Page 46: ...ess Start to begin Searching for lightbar The panel will search for the connected lightbar The options are Toggle For selecting individual chan nels using the A M buttons on the panel Switch For selecting individual chan nels using the orange switches on the iCON grade button modules or ARO button modules Master switch For use with an external On Off switch Master toggle For use with external or j...

Page 47: ...de Set the location for the connected lightbar by pressing Left Right or Side Language Set the user mode language End The Installation Wizard is complete The machine should be ready to work Disconnect the lightbar and repeat these steps for the remaining lightbars ...

Page 48: ...Sensor and Blade Width Measurement Dozer Right Tilt Cross Slope Sensor and blade width measure ment Dozer Left Lift Mast Slope Sensor and blade pivot measurement If Dual Slope Sensor is not installed a second Single Slope Sensor can be rotated counter clockwise 90 around the vertical axis and mounted temporarily on the blade using magnetic mounts Disconnect the original Single Slope Sensor if it i...

Page 49: ...ke between 5 and 15 minutes DO NOT LEAVE MACHINE UNATTENDED DURING AUTOMATIC CALI BRATION PROCESS ENSURE THAT THE BLADE IS CLEAR OF ALL OBSTRUCTIONS AND PEOPLE The Automatic Calibration routine will request that the operator moves the blade to the upper and lower limits of motion Press the Enter key to begin Press Yes when ready Raise the blade to its highest position Press Next when complete ...

Page 50: ...e blade approximately to the middle of the operating window defined by the highest blade position and the ground Press Next when complete The auto calibration process is ready to begin Press Begin to start While calibrating a progress bar will show a percentage complete To cancel the calibration at any time press Abort Do not leave the machine at this time ...

Page 51: ...through idle speeds set to zero No further action is necessary One or more Gains set to 1 This is typically caused by an incorrect Max Power setting Verify setting and if changed redo calibration The following errors are errors that will abort the Automatic Calibration No cross slope sensor No mast slope sensor No cross mast slope sensor The above errors occur if the listed sensor is not attached ...

Page 52: ...that are used for other machine types but that will not apply for these instructions Please consult with your distributor or a qualified service technician if you are unsure of the type installed on your machine Step 2 MAX POWER This informs the system of the valve size that is installed Select the percentage that best corresponds to the installed valve Step 3 IDLE SPEED Idle speed is the setting ...

Page 53: ... both upwards and downwards Using a tape measure adjust the Symmetry value so that the blade returns to the same position Repeat for Lift Tilt and Sideshift Machine performance will vary depending on material type weight and the load on the blade If the machine appears too slow or too fast DO NOT adjust any of the calibration settings Perfor mance adjustments are compensated with the Gain settings...

Page 54: ...ade Threshold is 1 5 and for the Blade Timeout 600 ms Only a qualified service technician should modify these values Step 10 MAINFALL OFFSET To calibrate the mainfall sensor complete the following steps 1 Park the machine on level ground 2 Put the frame in a straight position that is with the gooseneck not articulated 3 Make sure that the front wheels of the grader are vertical 4 Enter the menu on...

Page 55: ...ief accel erations decelerations of the machine There are two mainfall cut off settings Mainfall Threshold and Mainfall Timeout These are located in the Calibration menu Recommended value for the Mainfall Threshold is 0 6 Recommended value for the Mainfall Timeout is 300 ms Only a qualified service technician should change these values Step 12 ROTATION OFFSET Refer to chapter 3 5 Calibrating the R...

Page 56: ...oesn t sink in to the surface material during the measurement Make sure the blade is at 90 to the machine rotation is 0 Put the blade at the grading height 5cm grading height is defined by a line from the underside of the front wheels of the grades to the under side of the back wheels This must be done because when you move the blade up or down on a grader the mast is tilted back or forth Put the ...

Page 57: ... measurement is needed Left and right Blade offset First the total blade with is measured from blade corner to blade corner Then the horizontal distance from the blade corner to the sensor mount point is measured This can be done by using a strait metal or wooden rod and a spirit leveller Place the rod so that the edge of the rod is at the centre of the sensor mount point then use the spirit level...

Page 58: ...blade offset is entered as a negative value if the mast is mounted to the right of the blade corner when looking at the back of the blade as it is in figure 2 In the example in figure 3 the total blade with was measured to 3 35 m and the mast was mounted 0 1 m from the left blade corner That way the left blade offset is 0 1m Left blade offset Figure 2 Enter left and right blade offset Figure 3 ...

Page 59: ...hine is using a GPS the height is measured from the underside of the threaded metal insert on the GPS antenna if it s using a prism the height is measured to the centre of the prism for a MPR122 360 MA prism this is 5 0 cm from the bottom of threaded insert In 3D mode set the blade wear to 0 5m Enter left and right blade offset Figure 4 Mast Height Figure 5 ...

Page 60: ...eight 0 5m as the mast height In the example below in figure 6 the total mast height is 2 650 m Measure the in front behind value Measure the horizontal distance from the sensor mount point to the blade edge See figure 7 Enter blade wear Figure 6 Enter blade wear Figure 6 ...

Page 61: ...istance from the rod edge to the blade edge See figure 8 See if the sensor mount point is in front of or behind the blade edge and select that in the UMC3D then enter the measured value The example above in figure 5 has the mast 0 3 m behind the blade edge Calibrating the Mast slope sensor When installing the mast slope sensor it s very important to make sure that the sensor is placed so that the ...

Page 62: ...62 iCON grade Calibrating the System The Mast Slope Offset is calibrated by 1 Enter Tech Mode and 2 Enter Main Calibration Mast Slope Offset and press the zero button ...

Page 63: ...e 5 Centre the blade on the circle using the blade sideshift Measure each side of the blade from the circle frame to ensure that it is accurately centred See picture below 6 Rotate the blade so that it is more or less at a 90 degree angle to the machine 7 Measure from the draft ball at the head of the A frame to each end of the moldboard You do not have to measure to the very tip of the moldboard ...

Page 64: ...ne at the bottom rotating part and one at the top fixed see picture below Whenever you need to rotate the blade to perpendicular align the two chisel marks 11 Enter the menu on the control panel Go to the Calibrate Rota tion offset menu option 12 Adjust the rotation offset until the number in becomes 0 Chisel marks on the grader circle ...

Page 65: ...straight position that is with the gooseneck not articulated 3 Make sure that the front wheels of the grader are vertical 4 Make sure that the link bar is centred with the locking pin in the middle hole 5 Rotate the blade to the perpendicular mark 6 Level the blade using a spirit level 7 Enter the menu on the control panel Go to the Calibrate Cross slope offset menu option 8 Adjust the mainfall of...

Page 66: ...tep 3 for every additional lightbar 5 When all lightbars have been programmed connect all lightbars select ESC and go to the next menu Lightbar status Use the quick keys to verify correct programming Only one lightbar should flash for each side MLB1300 Installation Note For Sideshift the lightbar needs to be mounted with the cable on the right to ensure proper guidance MLB1300 User Note When light...

Page 67: ... set to Master Toggle both left and right side A M buttons can toggle the system in or out of auto Auto prepare must be set on the panel by pressing one or more Auto buttons If A M mode is set to Toggle left side A M button will toggle the left side in or out of auto while the right side A M button will toggle the right side in or out of auto The left and right side offset buttons will increase or...

Page 68: ...nabled with the auto buttons on the panel Switch Will set the Auto Manual Switch to function like a light switch with an on off up down operation Master Will set the Auto Manual Switch to function like a light switch with an on off up down operation However it will control all hydraulics at once left right side or lift tilt Master Toggle Will set the Auto Manual Switch to function like a light swi...

Page 69: ...priority than the signal from the different sensor inputs Therefore is the operator able to instant taking control over the system then he e g reaches the end working track or emptying the scraper The feature can be selected in Tech mode main hydraulic External up down Three settings are available The speed of the hydraulic is based on the Laser Gain for left and right side Settings Function of ex...

Page 70: ...f up to 3 axes and a master A M switch Note The joystick must be connected directly to the cradle CAN 2 and can not be connected to the normal can bus network Before connecting the joystick the cable must be shortened to a suitable length so the M12 connector is removed Alternatively the cable can be extended with an extension cable Pin Description Colour 2 VCAN2 Brown 3 GND Blue 4 CAN 2 Low Black...

Page 71: ...e the distance from the cutting edge to the top of the shock mount on the left mast 2 Enter this value in the iCON grade control panel under Tech mode main calibration blade measurements left mast offset 3 Repeat this measurement for the right mast and enter the value under Tech mode main calibration blade measurements right mast offset A description of the Linked Mast functionality can be found i...

Page 72: ...then the or key depending on left or right side to enter the Adjust Menu Adjust the gain of the hydraulic system for each sensor This is done by pressing the 2s button in the Adjust menu for each sensor This will control the hydraulics Upwards for two seconds Revert if necessary using the Revert button Please follow the on screen instructions Elevation Press the 2s button to adjust the value so th...

Page 73: ...2D and 3D cross slope sensor This should be measured 1 5 meters from the centre of the blade Press the 2s button to adjust the value so that it corresponds to the distance below For example the blade should move 14 cm for 3D cross slope Sideshift Enter the Tri Sonic or 3D height adjust menu Press the 2s button to adjust the value so that it corresponds to the distance below 2D and 3D sideshift 13 ...

Page 74: ...761058 Cable straight M12 10 m 761061 Cable extension M12 5 m 767435 MRS1300 Rotation Sensor Universal 767436 MRS1301 Rotation Sensor Volvo Champ 820245 MRS1302 Rotations Sensor OEM1 CASE 820246 MRS1303 Rotations Sensor OEM2 New Holland Optional Rotation Sensor Optional Hydraulic Valves and Hydraulic cable Optional Cable Lenght M12 Optional Extension Cables M12 774304 MHV1205 2 Section Valve 25 x ...

Page 75: ...S1303 Rotations Sensor OEM2 New Holland Optional Rotation Sensor Optional Hydraulic Valves and Hydraulic cable Optional Cable Lenght M12 Optional Extension Cables M12 774304 MHV1205 2 Section Valve 25 x 25 ltr 774305 MHV1206 3 Section Valve 25 x 25 x 25 ltr 764869 MVC1301 Hydr Cable Danfoss Valve 2 m 770406 Cable straight M12 0 3 m 763275 Cable straight M12 0 5 m 770407 Cable straight M12 1 0 m 76...

Page 76: ...ages Optional 2 Stages 764869 MVC1301 Danfoss cable S R L This end is not used 767435 MRS1300 Rotation Sensor Universal 767435 MRS1301 Rotation Sensor Volvo Champ Optional Rotation Sensor Optional Hydraulic Valves and Hydraulic cable Optional Cable Length M12 Optional Extension Cables M12 774304 MHV1205 2 Section Valve 25 x 25 ltr 774305 MHV1206 3 Section Valve 25 x 25 x 25 ltr 764869 MVC1301 Hydr...

Page 77: ...ps Cable CAN M12 Optional 774380 MMB1318 Mast riser Optional Hydraulic Valve 3 Stages Optional 2 Stages 764869 MVC1301 Danfoss cable S R L This end is not used 767435 MRS1300 Rotation Sensor Universal 767435 MRS1301 Rotation Sensor Volvo Champ Optional Rotation Sensor Optional Hydraulic Valves and Hydraulic cable Optional Cable Length M12 Optional Extension Cables M12 774304 MHV1205 2 Section Valv...

Page 78: ...ight sensor connector MIL 4pin male Picture Pin Output Picture Pin Output A VCAN A VCAN B GND B GND C CAN low C CAN low D CAN high D CAN high Left Hydraulic output M12 5pin female Right Hydraulic output M12 5pin female Picture Pin Output Danfoss Picture Pin Output Danfoss 1 HYD_R_UP R_Us 1 HYD_R_UP L_Us 2 HYD_L_UP L_Us 2 HYD_L_UP R_Us 3 VOUT UDC 3 VOUT UDC 4 HYD_L_DN GND 4 HYD_L_DN GND 5 HUD_R_DN ...

Page 79: ...cradle Junctionbox Cable Junction box to cradle 5 pin M12 open end 5m External switch for Grader Picture Wire Colour Signal Pin for cradle connection Brown Vout SW 14 White Right 15 Green Right 16 Yellow Right auto 17 White Left 18 Green Left 19 Yellow Left auto 20 ...

Page 80: ...YD_R_UP Brown Coil Lead 2 HYD_L_UP White Coil Lead 3 VOUT Blue Coil Lead Coil Lead Coil Lead Coil Lead 4 HYD_L_DN Black Coil Lead 5 HYD_R_DN Yellow Green Coil Lead Picture Pin Description 1 UDC 2 US 3 Error not connected GND GND M12 5pin male Hirschmann Picture Pin Color Signal Left Right Picture 1 Brown R_Us 2 2 White L_Us 2 3 Blue UDC 1 1 4 Black L_GND GND 5 Yellow Green R_GND GND Coil Lead Coil...

Page 81: ...e use c update hmcprog To make the use of the program easier in the future create a link to the program on the START menu That is done by left clicking on hmcpro grammer exe and dragging it to the START button while holding the mouse button down then dropping it at the top of the START menu The HMCprogrammer software is compatible with Windows 2000 XP Vista and Windows 7 You do not need to place t...

Page 82: ...the bootloader in a Cradle 6 Start the programming process by clicking Program Note If the device needs to have the system power turned on at this moment Power cycle device now will appear Turn on system power and the programming will start 7 When the programming process is complete Programming successful will appear If not an error message will be shown Try again perhaps using a different COM por...

Page 83: ...83 iCON grade How to Upgrade the Firmware ...

Page 84: ... Picture Article number Description 798669 iCON iCP32 Control Panel 797045 iCON iCP42 3D Control Panel 764910 MMB1300 Cradle 764912 Bracket for Cradle RAM 1 5 785158 Glue on Window Bracket for RAM mount 1 1 5 764839 MJB1301 Junction Box Grader 764856 CAN Cross Junction Box ...

Page 85: ...113 Quick Disconnect Bracket 761116 Quick Disconnect Box 769337 TNC Adapter Kit Quick Disc Box Bracket 761119 Bracket with legs for Junc tion Box 761120 Bracket Junction Box Flat 823545 MLS720 Laser Receiver Picture Article number Description ...

Page 86: ...Accessories 764847 Manual mast with metric feet 1 4m 760863 MPM700 Power Mast 1 2m 761998 Shock Mount for Power Mast 812341 MMM1301 1 4m Fixed Height Mast 774382 Laser collar kit for Power Mast Picture Article number Description ...

Page 87: ...teel 761126 Variable bracket weld on for Mast 762581 Mounting plate weld on 767154 Dust Caps for MIL Recep tacle Connector 767439 MSS1300 Single Slope Sensor 767435 MRS1300 Rotation Sensor Universal 767436 MRS1301 Rotation Sensor Volvo Champ Picture Article number Description ...

Page 88: ...or Junction box upside down 764917 Bracket f junction box and hydr clamp on 761697 MJB300 CAN X 2xM12 1xMIL 764841 MLB1300 Remote Display w coil cable 772356 CX3 mini CAN X 3xM12 M M M 761702 Cable ties 4 8x200 mm 100 pcs 765546 Carrying case for iCON 3D control panel Picture Article number Description ...

Page 89: ...Angle Sensor 761065 Bracket for 360 Bucket sensor 767145 MSC1320 Power Cable MIL2S fused 8 0 m 764866 Cable Junction Box to cradle 5P M12 open 5 0 m 764849 MSC1301 External switch for Dozer 764850 MSC1302 External switch for Grader 761085 MCC700 Coiled Cable CAN MIL 4P 3 0 m Picture Article number Description ...

Page 90: ...m 764867 Extension CAN Y Cable MIL 4S 4P 5 0 m 764868 MVC1300 Hydr Cable Dual Pilot Valve 1 0 m 764869 MMVC1301 Hydr Cable Danfoss Valve 2 0 m 764871 Cable M12 MIL 4P 2 0 m 772760 Protected cable CAN M12 F F 2 0 m 772761 Protected cable CAN M12 F F 3 5 m 761056 Protected cable CAN M12 F F 5 0 m Picture Article number Description ...

Page 91: ...770407 Cable CAN M12 F F 1 0 m 761062 Cable CAN M12 F F 2 0 m 764865 Cable CAN M12 F F 3 5 m 761063 Cable CAN M12 F F 5 0 m 761057 Cable CAN M12 F F 7 5 m 761058 Cable CAN M12 F F 10 m 761061 Extension cable CAN M12 M F 5 0 m 772346 Connection cable CAN M12 M M 0 3 m Picture Article number Description ...

Page 92: ...essories 773130 Cable CAN M12 fused M F 0 3 m 772359 Extension cable CAN M12 M F 0 3 m 772355 Cable 6P MIL to CAN M12 1 0 m 777401 Cable for XJB 16 Junction Box 761025 iCP41 Power cable 2P female Picture Article number Description ...

Page 93: ... 0 0en Original text Printed in Switzerland 2014 Leica Geosystems AG Heerbrugg Switzerland Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg Switzerland Phone 41 71 727 31 31 www leica geosystems com ...

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