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LEGRAND 30 KVA, Installation Manual

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KEOR T 10 – 60 KVA 

INSTALLATION MANUAL

 

 
 
 

 

 

Summary of Contents for 30 KVA

Page 1: ...KEOR T 10 60 KVA INSTALLATION MANUAL ...

Page 2: ...and correctly Units that are labelled with a CE mark comply with the Standard EN 62040 1 and EN 62040 2 Read the manual completely before working on this equipment Keep this manual in UPS s front cover s pocket for easy consultation Reproduction adaptation or translation of this manual is prohibited without prior written permission of LEGRAND Company except as allowed under the copyright laws The ...

Page 3: ...ply Auxiliary Mains Supply Output Battery Circuit Breaker and Maintenance Bypass Circuit Breaker ON Closing the Circuit OFF Opening the Circuit This symbol points out the instructions which are especially important This symbol points out the risk of electric shock if the following instruction is not followed This symbol points out the instructions which may result with injury of the operator or da...

Page 4: ...IV Installation Operating Manuals Battery Fast Fuses ...

Page 5: ...terventions 6 4 REQUIREMENT 7 4 1 Transportation 7 4 2 Placement 7 4 3 Storage 9 4 4 Electrical Requisites 9 5 INSTALLATION 11 5 1 Models and Dimensions 11 5 2 Unpacking Procedure 12 5 3 Installation Procedures and Instructions 13 8 COMMUNICATION 31 8 1 Serial Communication RS232 32 8 2 Internal SNMP Communication 33 8 3 Emergency Switching Device and Generator Connections 34 8 4 Dry Contacts 35 8...

Page 6: ...d by EC KEOR T represents the best solution combining high performance low management costs and ease of operation and maintenance Dual Input User friendly touch screen design UPS via LED bar with traffic light coding gives an immediate diagnosis of the system under any conditions Internal Battery option as well as wide range external battery cabinets Isolation transformer can be mounted inside UPS...

Page 7: ...ke into consideration any suggestions made to improve this manual to bring it even closer to the requirements for which it was drawn up If the equipment is sold which always includes handing over this operating manual the primary user must notify the Manufacturer giving him the address of the new user so the latter can be reached if there are any communications and or updates deemed indispensable ...

Page 8: ...stances or force majeure lightning floods etc Unloading and transportation damage and failures after delivery Damage or injuries caused by negligence lack of inspection or maintenance or improper use of the products Faulty electrical wiring Defects arising either from designs or parts imposed or supplied by the purchaser Defects and damage by fire and lightning Failures due to modification in the ...

Page 9: ...he equipment for installation or maintenance jobs must not wear clothes with baggy sleeves or laces belts bracelets or other metal items that could be a hazard source The following indications summarize the protective gear to wear Information related to safety of the UPS battery load and the user is summarized below But the equipment should not be installed before reading the manual completely PE ...

Page 10: ...gements downstream Keor T KEOR T must be protected from voltage surge with devices that are suited to the installation the mains voltage surge must be limited to 2kV These protective devices must be sized to take into account all the installation parameters geographical position whether or not there is a lightning rod whether or not there are other suppressors in the electrical installation etc Ev...

Page 11: ...ot lay tools or metal parts on top of batteries Eye protection should be worn to prevent injury from accidental electrical arcs Before a maintenance or repair work on the UPS Switch the input output and battery circuit breakers Q1 Q2 and F5 to OFF position If UPS has internal batteries Remove battery red and N battery neutral blue cables If UPS has external batteries also switch the circuit breake...

Page 12: ...entilation and battery replacement Refer to Figure 4 2 1 4 2 2 and 4 2 3 Recommended environmental humidity condition is between 20 95 non condensing Environment Requirement Model kVA 10 15 20 30 40 60 Max dissipation at full load W 470 705 940 1410 1880 2820 BTU 1604 2406 3207 4811 6415 9622 Storage temperatures 25 55 C 13 131 F 15 25 C for maximum battery life Working temperature 0 40 C 32 104 F...

Page 13: ...or air conditioning to collect warm air from the top of the room and provide cool air at the bottom ROOM LAYOUT RECOMMENDATION TABLE A mm B mm C mm D mm 700 500 250 10 30kVA 500 for maintenance and internal battery installation 40 60kVA 700 for maintenance and internal battery installation Figure 4 2 3 Figure 4 2 1 Figure 4 2 2 ...

Page 14: ...uisites The installation must comply with national installation regulations The electrical distribution panels for common mains supply voltage and auxiliary mains supply voltage inputs must have a protection and disconnection system Disconnection devices used in these panels shall disconnect all line conductors simultaneously The following table shows the recommended size of common mains supply vo...

Page 15: ...ross Section for Terminals Rectifier mm 35 General Bypass mm 35 Output mm 35 Neutral mm 35 Protective Earth Bounding Recommended cross section for ground wire at least half of the section of cable phases AND shall comply with the standards of the country for example NFC 15100 in France Leakage Current Protection Minimum 300 mA delayed When used the residual current earth leakage protection system ...

Page 16: ...310204 15kVA Model 0 1345 x 400 x 800 132 No battery 310205 15kVA Model 1 1345 x 400 x 800 272 60 blocks 7AH 310206 15kVA Model 2 1345 x 400 x 800 290 60 blocks 9 AH 310207 15kVA Model 3 1650 x 400 x 800 428 120 blocks 7 AH 310208 20kVA Model 0 1345 x 400 x 800 144 No battery 310209 20kVA Model 1 1345 x 400 x 800 286 60 blocks 7AH 310210 20kVA Model 2 1345 x 400 x 800 304 60 blocks 9 AH 310211 20k...

Page 17: ...12 5 2 Unpacking Procedure Remove the wrap and the package Place UPS in the installation area Figure 5 2 1 Figure 5 2 2 Figure 5 2 3 ...

Page 18: ...rotected from voltage surge with devices that are suited to the installation the mains voltage surge must be limited to 2kV These protective devices must be sized to take into account all the installation parameters geographical position whether or not there is a lightning rod whether or not there are other suppressors in the electrical installation etc Do not connect the output neutral to the pro...

Page 19: ...open plastic cover of terminals After the covers are removed the cables shall be passed through the hole under the terminals After all connections done replace the covers in order 10 30kVA KEOR T 40 60kVA KEOR T Make sure that all circuit breakers are OFF before starting with the installation Figure 5 3 1 1 Figure 5 3 1 2 Figure 5 3 1 3 Figure 5 3 1 5 Figure 5 3 1 4 ...

Page 20: ...15 Power Cables Path Communication Cables Path Fix the plinths delivered with the UPS after all cable installation done Figure 5 3 1 6 Figure 5 3 1 7 Figure 5 3 1 8 ...

Page 21: ...utput Circuit Breakers Q1 Common Mains Supply Circuit Breaker Q2 Output Circuit Breaker Q3 Maintenance Bypass Circuit Breaker Q4 Auxiliary Mains Supply Circuit Breaker F5 Battery Fast Fuse Q6 Inrush Circuit Breaker Figure 5 3 1 9 ...

Page 22: ...17 10 30kVA 3Ph Input 3Ph Output Connection if the MAINS and AUX Supply are connected in COMMON Figure 5 3 1 10 ...

Page 23: ...18 10 30kVA 3Ph Input 3Ph Output Connection if the MAINS and AUX Supply are connected SEPARATELY Figure 5 3 1 11 ...

Page 24: ...tput Circuit Breakers Q1 Common Mains Supply Circuit Breaker Q2 Output Circuit Breaker Q3 Maintenance Bypass Circuit Breaker Q4 Auxiliary Mains Supply Circuit Breaker F5 Battery Fast Fuse Q6 Inrush Circuit Breaker Figure 5 3 1 12 ...

Page 25: ...20 40 60kVA 3Ph Input 3Ph Output Connection if the MAINS and AUX Supply are connected in COMMON Figure 5 3 1 13 ...

Page 26: ...21 40 60kVA 3Ph Input 3Ph Output Connection if the MAINS and AUX Supply are connected SEPARATELY Figure 5 3 1 14 ...

Page 27: ...rounded via battery X5 PB terminal of the UPS 5 3 1 2 Mains Supply Rectifier Connection Electrical Characteristics Rectifier Input Model kVA 10 15 20 30 40 60 Rated mains supply voltage V 400 3Ph N Voltage tolerance V ensuring battery recharge 208 467 at half Load without battery recharge 338 467 at full Load with battery recharge Rated frequency Hz 50 60 Frequency tolerance Hz from 45 to 65 Power...

Page 28: ...l output voltage 18 settable Bypass rated frequency 50 60 Hz selectable Bypass frequency tolerance 3Hz Table 5 If auxiliary supply exists remove all bridges When used the residual current earth leakage protection system must be common for the two AC inputs and installed upstream According to EN 62040 1 the user should place a warning label on the input distribution panel and the other primary powe...

Page 29: ...he left right covers of UPS disconnect the side panels earth cables Connect the unconnected battery cables to the related battery connectors The unconnected cables are labelled You may find detailed information about battery connection as follows There is no need any further connection so reconnect the side panels earth cables and replace the covers If auxiliary supply exists remove all bridges Da...

Page 30: ...25 KEOR T 10 30kVA 1x60pcs 7 9Ah BATTERY WIRING DIAGRAM Figure 5 3 1 4 1 ...

Page 31: ...26 KEOR T 10 30kVA 2x60pcs 7 9Ah BATTERY WIRING DIAGRAM Figure 5 3 1 4 2 ...

Page 32: ...27 KEOR T 40 60kVA 2x60pcs 7 9Ah BATTERY WIRING DIAGRAM Figure 5 3 1 4 3 ...

Page 33: ...28 KEOR T 40 60kVA 3x60pcs 7 9Ah BATTERY WIRING DIAGRAM Figure 5 3 1 4 4 ...

Page 34: ...ect the X7 X7 1 X7 2 X7 3 on the battery cabinet to X7 X7 1 X7 2 X7 3 on the UPS Double isolation cable 3x1mm 2 not extended 25m length is recommended 5 3 1 5 Output Connection If battery cabinets not supplied by the manufacturer of Keor T it is the installer s responsibility to check the electrical compatibility and the presence of appropriate protection devices between the cabinet and Keor T Rea...

Page 35: ...2 N terminal Neutral connection should be done directly 5 3 1 6 External Maintenance Bypass Connection If external Maintenance Bypass would be used connect normally open auxiliary contact of External Maintenance Bypass MCCB on the distribution panel to terminals a X6 and b X6 To enable the short circuit protection feature of the UPS each load should be supplied through a separate circuit breaker c...

Page 36: ...ontacts Generator Interface Remote Emergency Switching Device ESD Interface Internal SNMP Web Monitoring e mail External SNMP Standard Option Tablo 7 Inverter and Rectifier connectors are used for Technical Service only Do no not connect RS232 or external SNMP damage may occur to your equipment and cancel your warranty Figure 8 1 1 2 3 4 5 Internal SNMP Slot 1 RS485 Modbus 2 RS232 External SNMP 3 ...

Page 37: ...solutions listed below can be used with this port Monitoring Software Optional External SNMP Adapter Optional Via SNMP the information listed below can be monitored The Latest Battery Test Date UPS Information example 220V 50Hz Input Data Vin Fin Vmax vb Output Data Vout Load Percantge etc Battery Situation Vbatt etc RS232 PIN LAYOUT PIN Signal Name Signal Description 2 RX Receive Data 3 TX Transm...

Page 38: ...t placed at the front of UPS As soon as SNMP installed RS232 port would be disabled Internal SNMP has the same features as External SNMP refer to Section 8 1 for more information SNMP JUMPER J2 J3 If internal SNMP would be used 2 jumpers should be moved to upper side If RS232 or RS485 would be used 2 jumpers should be moved to lower side If the jumpers are at the upper side for internal SNMP confi...

Page 39: ...he UPS OFF input is set high by applying 5VDC voltage on the related terminals UPS stops generating the output voltage and stops feeding the load When the voltage on the digital input is removed you have to restart UPS The factory default setting of ESD contact is Normally open GEN ON If the GEN ON input is set high by applying 5VDC voltage on the related terminals UPS transfers to Generator Mode ...

Page 40: ...llowed resistive contact currents for several voltages are given on the table below Applied voltage Maximum contact current for resistive load Up to 42 VAC 16 A Up to 20 VDC 16 A 30 VDC 6 A 40 VDC 2 A 50 VDC 1 A 60 VDC 0 8 A Tablo 10 Each relay has both a normally open NO and a normally closed NC contact One end of these contacts is common Relay functions are described below Relay Default Function...

Page 41: ...in TxD RxD B is non inverting pin TxD RxD Middle Pin is reference pin optional GND Middle Pin is the reference potential used by the transceiver to measure the A and B voltages The B line is positive compared to A when the line is idle Communication Parameters Baud Rate 2400 Data Bits 8 Stop Bits 1 Parity No Parity Flow Control No Flow Control Communication Type RTU Tablo 12 MODBUS END JUMPER J4 I...

Page 42: ...nce Hz 3 Transfer Time ms 1 OUTPUT Nominal Voltage VAC Ph Ph 400 380 415 Adjustable Power Factor 0 9 Wave Form Sinusoidal Frequency Hz 50 or 60 Adjustable Frequency Tolerance Battery Operation 0 01 Voltage Regulation Static 1 Output voltage unbalance at reference unbalance load 0 5 Maximum phase angle variation 0ᵒ Crest Factor 3 1 Nominal Power kVA 10 15 20 30 40 60 Overload Protection sec 600 at ...

Page 43: ...stic Noise dBA 55 at 1m PYHSICAL Dimensions HxWxD mm 1345 1650 x 400 x 800 1650 x 600 x 900 Weight kgs Model 0 118 132 134 140 255 277 Paint RAL 7016 enclosure RAL 9005 front door metal STANDARDS Safety IEC EN 62040 1 EMC IEC EN 62040 2 Performance IEC EN 62040 3 Design IEC EN 62040 ISO 9001 2008 ISO 14001 2004 Protection Class IP 20 other IP as option Please contact Legrand or your local authoriz...

Page 44: ...tput Voltage R 109 1 L3 Output Voltage R 110 1 L1 Output Current R 111 1 L2 Output Current R 112 1 L3 Output Current R 113 0 1 Output Frequency R 114 1 L1 Output Load Percentage R 115 1 L2 Output Load Percentage R 116 1 L3 Output Load Percentage R 117 1 L1 Bypass Voltage R 118 1 L2 Bypass Voltage R 119 1 L3 Bypass Voltage R 120 1 Positive Battery String Voltage R 121 1 Negative Battery String Volt...

Page 45: ... is high bit 6 Rectifier temperature is high bit 7 Ambient temperature is high bit 8 Bypass is not synchronized bit 9 Maintenance Bypass Breaker is ON bit 10 UPS operates on Green Mode bit 11 Battery Failure bit 12 ESD interface is activated bit 13 DC Bus voltage is out of limits bit 14 General Alarm Example Let s receive 28673 DEC from address 127 If that value is converted to binary number 11100...

Page 46: ...41 Appendix 3 Description of UPS and Block Diagram SEPARATED RECTIFIER AND BYPASS INPUTS ...

Page 47: ...42 COMMON RECTIFIER AND BYPASS INPUTS ...

Page 48: ...t Terminals X4 Auxiliary Mains Supply Terminals BYPASS THYRISTOR In case any inverter fault occurs Bypass thyristors transfer the supply of the load electronically from inverter to Auxiliary Mains Supply without any interruption RECTIFIER The rectifier generates a very constant DC voltage level by drawing current from the input with a power factor close to 1 INVERTER The inverter generates a very ...

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