LBA GROUP LBA 63 Toll Highways Operating Instructions Manual Download Page 5

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Operating Instructions

– LBA63 TOLL HIGHWAYS – 2019 Version

15.4.3

"Located var" tab (authentication required) ............................................. 57

15.4.4

Informations" tab ...................................................................................... 57

CLEANING AND MAINTENANCE: ......................................................................58

16.1

LEANING

: .............................................................................................................. 58

16.2

AINTENANCE SCHEDULE

: ......................................................................................... 58

MALFUNCTIONS ..............................................................................................59

17.1

REQUENT FAILURES AND ADJUSTMENTS

....................................................................... 59

17.2

ONVERTER ERROR MESSAGES

.................................................................................... 62

REPAIRS ..........................................................................................................63

18.1

EPLACING THE BOOM

.............................................................................................. 63

18.2

EPLACING THE PROTECTIVE COVER

............................................................................. 64

18.3

EPLACING THE REDUCTION GEAR ASSEMBLY

................................................................. 65

18.4

EPLACING END STOPS

.............................................................................................. 66

18.5

EPLACING THE POSITION SENSORS

.............................................................................. 67

18.6

NSTALLING THE UNHINGING SENSOR

............................................................................ 68

18.7

EPLACING THE BOOM BRACKET ASSEMBLY

................................................................... 70

18.8

REAKDOWN OF THE FRONT UNHINGING BRACKET WITH TOOL

FREE DISMANTLING

............... 71

18.9

EPLACING THE COUNTERBALANCE SPRING

.................................................................... 74

18.10

EVERSING THE DIRECTION OF

................................ 75

18.11

NSTALLING THE LIGHT SUPPORT POLE

(

OPTIONAL

) .......................................................... 76

REPLACING ONE-C CONTROL BOARD: ...............................................................77

WIRING DIAGRAM...........................................................................................78

Summary of Contents for LBA 63 Toll Highways

Page 1: ...r equipment we recommend that you read these user and operating instructions carefully We are at your disposal for any additional information or comments Please contact our After Sales Service on 33 0 4 78 86 02 86 from Monday to Friday 9 am to 6 pm 451 Chemin de Champivost 69760 LIMONEST Tél 33 0 4 78 86 02 86 www grouplba com contact lbagroup fr ...

Page 2: ...Operating Instructions LBA63 TOLL HIGHWAYS 2019 Version 2 ...

Page 3: ...TIONS AND TRANSFORMATIONS 11 2 5 QUALIFIED STAFF 12 2 6 HAZARDOUS AREA 12 3 IDENTIFICATION 12 4 TECHNICAL DATA 13 4 1 DIMENSIONS AND DIRECTIONS 13 4 2 MAIN FEATURES 14 4 3 ADDITIONAL INFORMATION 15 4 3 1 Boom 15 4 3 2 Boom bracket 16 4 4 POWER SUPPLY 20 4 5 CONDITIONS OF USE 20 4 6 PERFORMANCES 21 5 OPERATING PRINCIPLE 22 6 TRANSPORT AND STORAGE 23 6 1 TRANSPORT INSTRUCTIONS 23 6 2 CHECKS AFTER TR...

Page 4: ...ON OF THE BARRIER 41 13 MAIN MENU 42 13 1 CHOICE OF THE USER 42 13 2 INFORMATION CHARACTERISTICS OF THE PROGRAMME 43 13 3 START STOP PLC STARTING STOPPING THE PROGRAM 43 13 4 USER PARAMETERS SETTINGS FOR THE PROGRAM 44 13 5 IP CONFIG IP ADDRESS CONFIGURATION 46 13 6 DOWNLOAD PLC PROG MODIFICATION OF THE PROGRAM USING AN SD CARD 47 13 7 UPLOAD PLC PROG RECORDING OF THE PROGRAM ON AN SD CARD 48 13 8...

Page 5: ...E BOOM 63 18 2 REPLACING THE PROTECTIVE COVER 64 18 3 REPLACING THE REDUCTION GEAR ASSEMBLY 65 18 4 REPLACING END STOPS 66 18 5 REPLACING THE POSITION SENSORS 67 18 6 INSTALLING THE UNHINGING SENSOR 68 18 7 REPLACING THE BOOM BRACKET ASSEMBLY 70 18 8 BREAKDOWN OF THE FRONT UNHINGING BRACKET WITH TOOL FREE DISMANTLING 71 18 9 REPLACING THE COUNTERBALANCE SPRING 74 18 10REVERSING THE DIRECTION OF LB...

Page 6: ...ion guide attached Despite the care taken in drafting these instructions if specific points seem incorrect or unclear please let us know We are at your disposal for any comments or additional information Before installing or repairing the automatic lifting barrier please read these instructions carefully The lifting barrier must be installed and serviced by a professional installer in accordance w...

Page 7: ...orrectly locked before leaving Pedestrian traffic must be prohibited in the obstacle passage area except if its movement is highlighted efficiently light and or audible warning marking on the ground sign board etc You are responsible for the condition of this signalling You are solely responsible for the installation of and compliance with appropriate signs taking into account the following note N...

Page 8: ...allation inspection and placing into operation must be carried out according to the standard in force Dispose of waste materials in compliance with the local standard in force 1 4 Intellectual property rights It is prohibited to give the operating instructions to third parties without the manufacturer s written consent The contents texts drawings figures and other illustrations are protected by in...

Page 9: ... 42 EC Machinery Directive No 2014 35 EC Low Voltage Directive No 2014 30 EC Electromagnetic Compatibility Directive No 2011 65 EC ROHS Directive NF EN 61800 3 amendment A11 Table 2 Minimum immunity requirements for hboomonics second environment NF EN 61800 3 amendment A11 Table 3 and 4 Immunity requirements for voltage variations unbalances and frequency variations second environment NF EN 61800 ...

Page 10: ... Automatique shall under no circumstances be held liable in the event of uncontrolled closing of the barrier The barrier must be controlled by electrical power only 2 2 Non compliant use of barriers Non compliant use of the barrier may result in hazardous situations and risks of serious injuries All of the following uses are considered as non compliant Regulating the traffic of pedestrians bicycle...

Page 11: ...s read and understood this user manual Make sure that this same employee is clearly equipped with personal protective equipment PPE for any operation whatsoever on the barrier In addition the operator is responsible for Training staff at regular intervals on the handling of the barrier and informing them of potential risks Keeping the barrier in good condition Respecting barrier cleaning and maint...

Page 12: ...taff who are selected trained and authorised by La Barrière Automatique to carry out servicing and maintenance work on barriers 2 6 Hazardous area The barrier powered on may start to move and therefore constitute a hazardous element causing crushing and or cutting risks Any unqualified employee must remain at a safe distance of at least 50 cm from the barrier 3 Identification Each barrier has an i...

Page 13: ... Dimensions and directions Maximum boom length 3m50 The various possible boom lengths are as follows Passage length mm Boom length X mm 1560 1700 1800 1940 2720 2860 3000 3140 3160 3300 3360 3500 Normal direction Reverse direction Hatch Hatch Boom length X Passage length X 140 mm ...

Page 14: ...ataphoresis treatment and RAL 5015 paint Aluminium top cover and RAL 9010 paint other colours possible as an option Boom Carbon boom with anti shock foam and protective sock Ø 85 mm Max length 3 50 m Motor Three phase 0 18 kW 230 Vac Reversibility Yes Counterbalance Compression spring Speed Speeds and adjustable ramps controlled by a 0 25 kW frequency converter Operating time 0 8 to 3 s Control Pr...

Page 15: ...flecting bands This boom is especially suitable in lanes where impacts with vehicles occur frequently as it only breaks when a vehicle gets stuck or under very violent impact it does not twist and has the advantage of not damaging the vehicle that hits it Cover with for example PRUDENCE PIETONS markings on three sides this text may change depending on the customer Sock with reflective strips Reinf...

Page 16: ...the boom and the equipment on the island fitted with a guide system to control the unhinging a tool free boom removal system an ABS hood to keep the user safe This system is self hingeable without opening the barrier up to a 60 angle beyond this unhinging is total and anti kickback Plastic protective cover Access to the tool free boom removal rod ...

Page 17: ...djustable from 85 to 105 dB This equipment will be connected to the barriers terminal board This module is powered in 230 V for the red green lights 230 V for the 85 to 105 dB ringing 230 V for the orange flashing light The toll terminal activates the signalling module Steel traffic light bracket polyzinc protection with RAL 9010 finish Tube Ø 50mm 1 09 m high Traffic light Red green Orange flashi...

Page 18: ...diode cluster Two cast aluminium brackets Stainless steel hardware 5 m Class II cable Use temperature 30 to 65 Fixings By two brackets swivelling on 180 These are mounted on the rear of the profile The bottom bracket is fixed and supports the cable gland whilst the top bracket is adjustable Light source Fitted with diode source Bivoltage without switching 127 230 Vac B2 2 opening W Phantom class 3...

Page 19: ...t Completely inert shock and vibration resistant Protected against reversed polarities and interference Base and cover joined for better sealing Protection rating IP67 mounted with seal Operating temperature 20 C to 55 C Weight Approx 120 g Adjustable ringing of 85 to 105 dB Description Sound power of 85 to 105 dB Supply voltage 230 V Protection rating IP 65 Use temperature 25 to 60 Low consumptio...

Page 20: ...Maximum degree of humidity 95 up to 30 C 50 above 30 C Water spraying Code AD5 water jet washing sprayed in all directions or high pressure washing at a minimum distance of 1 m Solid matter Code AE4 protection against particles larger than 1 mm Wind Wind resistant up to 140 km h Corrosive substances Code AF2 more specific conditions of the type salt mist exhaust fumes form vehicles Impacts Code AG...

Page 21: ...9 Version 21 4 6 Performances Barrier LBA 63 TOLL HIGHWAYS MTBF 15 000 h MCBF 5 000 000 No of operations 15 000 day MTTR 15 min IP IP 54 With MTBF Mean Time Before Failure MCBF Mean Cycles Before Failure MTTR Mean Time To Repair IP Protection Index ...

Page 22: ...ended to detect any vehicle or pedestrian under the boom so that the command logic prevents it from closing if appropriate Automatic closing functions after passage or after time delay can be activated via the control panel terminal boards The control panel also sends information on the state of the barrier as dry contacts NO or NC The acceleration deceleration speeds and ramps can be adjusted via...

Page 23: ... etc Use suitable lifting equipment for the barrier s boom straps etc 6 2 Checks after transport The delivery must be checked upon receipt to make sure that everything is there and that there is no damage due to transport In the event of visible damage due to transport or missing parts Do not accept the delivery or only accept it subject to reservations Note the extent of the damage on the deliver...

Page 24: ...The conduits must reach the middle of the barrier An anchor plate is provided It will enable the four 16 x 250 mm anchor rods to be secured at the correct centre to centre distance and will provide a clean and flat surface for fixing the barrier The anchor rods must protrude by 60 mm see below Recommended dimensions for the conduits Base plate Foundations Conduits M16 Anchor rods Ø 60 mm for power...

Page 25: ... to jam the wires C Install the M16x40 flat washers then the M16 nuts to secure the barrier Lock the nuts D Install the M16 locknuts to prevent any loosening E Tighten the nuts securely because they hold the entire barrier in place F The barrier must be earthed using a braid tightened on one of the 4 mounting studs 4 x M16 galvanised locknuts 4 x M16 galvanised nuts 4 x M16x40 galvanised flat wash...

Page 26: ...Operating Instructions LBA63 TOLL HIGHWAYS 2019 Version 26 7 3 Assembling the boom A Insert the boom in the boom bracket until the end stop the boom engages automatically You should hear a click A ...

Page 27: ...Operating Instructions LBA63 TOLL HIGHWAYS 2019 Version 27 7 4 Fitting the traffic light Threading the cable inside the stirrup and the post Threading the cable inside the stirrup ...

Page 28: ... Provide for about 26 5 cm between them D Thread the cable into the hole provide for this purpose E Install and fix the light with the bolts supplied with the post F Loosen the two bolts connecting the brackets to direct the light G Thread the cable into the perforated plug and put it in place on the post on new barriers the plug is fixed to the bracket with a collar H Thread the cable into the ca...

Page 29: ...he automatic opening and closing orders magnetic opening loop closing after passage and closing after time delay are activated Manual mode The automatic opening and closing orders magnetic opening loop closing after passage and closing after time delay are deactivated The barrier only opens or closes with one command terminals 1 to 4 24Vdc power supply terminals 7 8 Sucker and locking support term...

Page 30: ...nd Ph The supply cable must be wired last to avoid all electrical risks It must be type 3G 1 5 mm2 or 2 5 mm2 depending on the cable distance Provide for electrical protection at head end differential circuit breaker 10A 30 mA barrier The power cable earth must without fail be connected to the earth strip next to the terminal board As soon as the barrier has been installed it must be switched on t...

Page 31: ...er s operation The barriers are designed and set based on the equipment controlled Any change made to the barrier e g boom length may require adjustment of the settings 9 2 Switching on the barrier To switch on the barrier once it has been electrically connected simply close the main selector switch and the circuit breakers by lifting the switches WARNING RISK OF INJURY DUE TO AUTOMATIC BARRIER CL...

Page 32: ...e be extremely careful during these operations Step 1 Adjusting end stops For reversible barriers stops are used to define the barrier s open and closed positions To adjust the stops 1 Remove the top cover 2 Switch off the barrier 3 Unlock the locknut of the stop that you want to adjust 4 Screw or unscrew the stop until it reaches the required position 5 Lock the stop s locknut Opening end stop Cl...

Page 33: ...so that it is activated the sensor lamp should be lit to about 10 before the vertical position 90 2 The barrier must reach the end stop slowly 3 Once this is adjusted perfectly tighten the nut detection cam side using a 17 spanner Closing slowing sensor adjustment 1 Adjust the sensor so that it is activated the sensor lamp should be lit to about 10 before the horizontal position 0 2 The barrier mu...

Page 34: ... the counterbalance Activation Increase of automatic lifting Reducing the counterbalance Reduction Deactivation of automatic lifting The counterbalance is adjusted switched off The counterbalance is adjusted in the following way 1 Unscrew the locknut on the spring rod 2 Tighten or loosen the nut to have more or less counterbalance 3 Tighten the locknut Comments Automatic lifting must be slow to pr...

Page 35: ...ion buttons ESC and ENTER Makes it possible to browse through the barrier menu and modify various settings LEDs LEDs for viewing the digital inputs transistor outputs and relay outputs as well as voltages 24V 5V 3 3V LED off 0 LED on 1 Digital inputs x8 Analogue or digital inputs x4 Transistor outputs 24Vdc x6 Dry contact relay outputs x6 SD Card Power 230Vac Relay Brake Modbus RTU Encoder Etherne...

Page 36: ...ncoder Encod Encod Encoder input for the connecting of an absolute angular position sensor Motor connection Terminal block s Terminals Description Motor phases Motor U V W GND 3 phase power supply of the motor and the ground Max power 0 55kW Brake relay R Br R Br Dry contact relay output for the controlling of the brake of the motor if needed Power supply Terminal block s Terminals Description 230...

Page 37: ...I1 Opening end of travel sensor NO AI2 Opening slowdown sensor NO AI3 Closing slowdown sensor NO or crank end of travel irreversible barriers AI4 Closing end of travel sensor NO Transistor outputs Description Q1 Flashing light on cover Q2 Lights on arm Q3 Suction cup locking Q4 Unhinging alarm Q5 Green light Q6 Red light Relay outputs Description QR1 Open barrier report NO QR2 Closed barrier repor...

Page 38: ...Inputs Outputs screens ESC key 2s Display of the advanced settings ENTER key 2s Display of the input output statuses ESC ENTER 3s Main menu Informations Fr 7 Hz Cycles 125 BARRIER CLOSED USER SELECT OP ADMIN Advanced 1 2 Cycles 125 Unhingings 37 Prog PROG009714 A ENTER 2s ENTER Or 60s ESC ENTER 3s ESC Opening Closing Or Or Advanced 2 2 U 304 Vdc Temp 49 C IP 192 168 0 3 ESC 2s ESC Or 60s Inputs Ou...

Page 39: ...cate the advanced settings Number of cycles of the barrier this number of cycles corresponds to the number of openings carried out by the barrier Number of unhingings that the barrier was subjected to this number indicates the number of unhingings that the barrier has been subjected to Programme of the barrier this shows the programme number as well as its version This information is useful when t...

Page 40: ... QR QR1 to QR6 Note The screen display automatically returns to the Information screen after 60s if no button is pressed Details on the main menu will be provided hereinafter 11 2 2 LEDs The LEDs also make it possible to view the status of the inputs outputs as well as the useful voltages LED on input output active 1 LED off input output inactive 0 Note Contrary to the screen for viewing the statu...

Page 41: ...n the safety loop Closing the barrier is impossible DETECTION CELL A vehicle is present in front of the infrared or ultrasound cell s Closing the barrier is impossible BARRIER UNHINGED The barrier is unhinged The closing of the barrier is impossible if the option Automatic rehinging is activated CRANK MISSING The crank is not in its housing Controlling the barrier is impossible The motor is cut of...

Page 42: ...IN user requires a password because it provides access to more features and more settings Function OP ADMIN INFORMATIONS START STOP PLC USER PARAMETERS IP CONFIG DOWNLOAD PLC PROG UPLOAD PLC PROG ERASE PLC PROG ERASE PLC RETAIN ERASE USERPARAM LOCATED VARS REBOOT Entering the password To access the ADMIN user profile you must enter the 4 digit password with ESC Cancel Previous digit and Digit sele...

Page 43: ... firmware update of the µC1 microcontroller Version of the firmware present in the µC1 microcontroller microcontroller for motor control Latest date of the firmware update of the µC2 microcontroller Project name Project version Product name Product version Date and time of the latest compilation of the project Name of our company Project language 13 3 START STOP PLC Starting stopping the program T...

Page 44: ...ed default 0 5s s T_PVT Duration of the small speed timed for closing case with irreversible barriers default 1s s Presign_OUV Duration of the pre signalling before the opening of the barrier default 0s s Presign_FERM Duration of the pre signalling before the closing of the barrier default 0s s Clignotement_feux Activation of blinking lights on arm TRUE activated FALSE deactivated Mode_1_BP Activa...

Page 45: ...n LBA63PG TRUE activated FALSE deactivated Reversibilite Option to be activated when the barrier is reversible in order to activate the holding torque function TRUE activated FALSE deactivated Reouverture_secu Activation of the automatic reopening on detection of a safety component loops IR cell ultrasound etc TRUE activated FALSE deactivated Param_Boost_1 Value of the boost applied to the motor d...

Page 46: ...sing the directional arrows and the Enter key select the setting that you want to modify The value is displayed 2 Press Enter again to be able to modify the value 3 Set the desired value using the up and down arrows 4 Press Enter again to confirm 5 Then press ESC to return to the list of parameters 6 Press ESC again to exit the menu 13 5 IP CONFIG IP address configuration See 5 TCP IP Modbus Commu...

Page 47: ...er barrier the following question will be displayed a Click on ENTER if you wish to retain the parameters of the settings speeds timers etc of the current barrier b Click on ESC if you wish to copy the parameters of the settings speeds timers etc from the barrier that was used to program the SD card Otherwise go directly to the next step 7 The message Done is displayed after a few seconds to confi...

Page 48: ... the ESC and ENTER keys simultaneously for 3s 3 Select the OP profile by clicking on ENTER 4 Using the arrow select the UPLOAD PLC PROG function with the ENTER key 5 The message Done is displayed after a few seconds to confirm that the program has been updated successfully from the SD card 6 Then press ENTER to return to the menu 7 Click on ESC to exit the menu 8 Remove the SD card and insert the ...

Page 49: ...ur_Degondage Unhinging sensor status NC Etat_Capteur_Fdc_Ouv Opening end of travel sensor status NO Etat_Capteur_Ral_Ouv Opening slowdown sensor status NO Etat_Capteur_Ral_Ferm Closing slowdown sensor status NO Etat_Capteur_Fdc_Ferm Closing end of travel sensor status NO Report_Barriere_Ouverte Open barrier report status NO Report_Barriere_Fermee Closed barrier report status NO Report_Barriere_Deg...

Page 50: ...tic IP address can be modified or configured in DHCP To modify the IP address you must 1 Go to the OP menu of the control board by pressing the ESC and ENTER keys simultaneously for 3s 2 Using the arrow select the IP CONFIG function with the ENTER key 3 Choose your IP address assignment mode DHCP automatic assignment of the IP address STATIC configuration of a static IP address 4 If you select the...

Page 51: ...nged 1 non unhinged Boolean Read Write Input Discretes 3 Barrier in fault 0 not in fault 1 fault Boolean Read Write Input Discretes 4 Open command status CTM 0 non active 1 active Boolean Read Write Input Discretes 5 Closed command status CTM 0 non active 1 active Boolean Read Write Input Discretes 6 Open command status Modbus 0 non active 1 active Boolean Read Write Input Discretes 7 Closed comma...

Page 52: ...5 1 Connection to the barrier To connect to the barrier simply connect the barrier to the network using an Ethernet cable via the RJ45 port located to the lower right of the control board In the event several barriers are installed it is of course possible to use a switch Once the barrier is connected enter the barrier s IP address in your browser The default IP address is 192 168 0 100 Network ca...

Page 53: ...d Close buttons o Access to IP address configuration o Access to the barrier s settings that can be accessed via the OP profile Admin profile o Viewing of the barrier o Controlling the barrier with the Open and Close buttons o Access to IP address configuration o Access to the barrier s settings that can be accessed via the Admin profile To log in simply select the desired ID none OP or ADMIN at t...

Page 54: ...xample of the home page for an OP profile In this example the barrier is closed and is in fault We also have the Ouverture Open and Fermeture Close buttons that were not present before authentication Here is the key for the various images and or messages that can be displayed on this home page Image Message Description None The barrier is closed The barrier closed report is activated None The barr...

Page 55: ...ossible Unhinged barrier Unhinged The barrier is unhinged or the arm has fallen Barrier in fault Fault The barrier is in fault Motor control is cut off List of possible faults The time delay for manoeuvring was exceeded obstacle broken reduction gear defective sensors The crank is not in place The motor is not or is incorrectly connected A phase of the motor is disconnected A phase of the motor is...

Page 56: ...f you want the IP address to be assigned automatically by the network that the barrier is connected to DHCP Note The IP address can be modified only with the OP and ADMIN profiles 15 4 2 Userparam tab authentication required The Userparam tab provides access to the various settings allowed by the user profile and also allows them to be modified see 3 4 USER PARAMETERS Settings for the program To c...

Page 57: ...ses of the local variables of the barrier for the purposes of troubleshooting for example Note The page has to be refreshed in order to view the new status of the variables 15 4 4 Informations tab The Informations tab includes the list of advanced information for the barrier s program and control board see 3 2 INFORMATIONS Characteristics of the program ...

Page 58: ...he different barrier adjustments Visual inspection of the general barrier state housing cover hatch etc Visual inspection of the horizontal position of the boom Visual inspection of the vertical position of the boom Visual inspection of the general state of the boom Checking the general state of the unhinging system o Unhinging system fixing to the shaft o Blocking the boom in the unhinging system...

Page 59: ...ing that the disconnector is working properly Greasing the entire compensation system chain quick coupling and spring to prevent oxidation Checking the state of the compensation system quick release fastener lock nut tightening etc 17 Malfunctions 17 1 Frequent failures and adjustments Here is a table of frequent failures and adjustments Failure Possible cause s Fault remedying The barrier does no...

Page 60: ...eck that there is a shunt between terminals 42 and 44 on the terminal board The barrier is unhinged Hinge the barrier or check the state of the unhinging sensor The converter is faulty An error message is displayed on the converter See 12 4 Converter error messages The reduction gear is broken Impossible to close the barrier even with the power off Contact the after sales service to replace the re...

Page 61: ...e closing after time delay by creating a shunt between terminals 9 and 10 on the terminal board The barrier does not remain open Automatic closing after passage or time delay is activated Remove the shunt s between terminals 7 8 9 and 10 on the terminal board The barrier does not open automatically under lack of voltage There is not enough compensation Increase the compensation See 9 4 Adjusting t...

Page 62: ...the converter It Ac Output current overload time exceeded Make sure that the boom is not blocked Review the adjustment of position sensors see 9 3 Adjusting end stops and sensors O Ld1 Overload at the logic output Check that the total loads at the logic output are no more than 100 mA Check for damage to the output cabling I AC Lt Current limit activated This is a warning rather than an error the c...

Page 63: ...m all access control systems to prevent any unexpected barrier movement 18 1 Replacing the boom The boom on the LBA 63 TOLL HIGHWAYS is replaced using the following procedure A Unhinge the boom the dismantling rod comes out from the cover B Push the dismantling rod and pull on the boom to remove it from the sleeve C Push the new boom in until the end stop the boom engages automatically You should ...

Page 64: ...protective cover The boom on the LBA 63 TOLL HIGHWAYS is replaced using the following procedure A Unzip the cover B Slide the cover off the boom C Place the closed side of the cover on the end of the boom D Place the open side of the cover on the plate side E Zip up the cover A B ...

Page 65: ...p D Disconnect the reduction gear connected on the frequency converter E Loosen and remove the four lock nuts from the reduction gear stirrup brackets F Remove the reduction gear assembly G Insert the new reduction gear assembly in place of the old one H Tighten the two lock nuts located on the side of the boom aligning the flange with the housing edge I Tighten the two screw nuts that fix the bea...

Page 66: ...l position C Unblock the lock nut on the vertical position end stop D Loosen the end stop to remove it completely and replace it with the new one E Position the boom in the vertical position F Unblock the lock nut on the horizontal position end stop G Loosen the end stop to remove it completely and replace it with the new one H Review the adjustment of the end stops see paragraph 9 3 Adjusting end...

Page 67: ... the nut on the outside because it is affixed to the threadlock B Disconnect the 3 wires on the terminal board at the top of the control board C Remove the sensor via the holes provided for this purpose D Install the new sensor at approximately 2 mm from the detection cam E Connect the new sensor to the terminal board at the top using the same terminals as the old one F Readjust the position senso...

Page 68: ...ct the old unhinging sensor completely along with the grommet or cable gland C Install the new sensor mounted in its protective tubing Take care in positioning the small washer It must be inside the support D Tighten the sensor slightly with a 17 spanner E Attach the sensor cable along the support using three Ryslan collars block the cable with the collars on the support side leave it free on the ...

Page 69: ...inside the cover J Install the second part of the protective cover K Remove the washer and the nut fixed on the second connector and check for the heat shrink tubing at the connector outlet L Insert the connector in the housing M Inside the housing position the washer and nut and using a 15 spanner block the connector on the housing insert thread lock to stop the nut from coming loose Check that t...

Page 70: ...uts A4 M10 and two stainless steel nuts A4 B Install the new boom bracket checking that the key is located in the plate housing C Insert the two stainless steel screws 80Nm A4 10x70 the two stainless steel washers the two stainless steel nuts A4 M10 and two stainless steel lock nuts A4 Tighten the screws and nuts uniformly with a torque wrench tightening torque 37 Nm D Tighten the lock nut so that...

Page 71: ...over B Using an Allen key loosen the set screw so that you can remove the nylon sleeve C Remove the unhinging detection sheet D Insert a clamp between the two buffers and the plastic support E Compress the clamp so that the cylinder can be compressed to remove the two screws holding the buffers on the unhinging plate F Remove the two screws in order to release the guide sheet G Remove the buffers ...

Page 72: ...tic support C Insert the plastic support between the two stainless steel spacers D Install the coated screw washer and lock nut E Insert the pin in the plastic support and the spacer on the inside F Insert the stainless steel cylinder watch out for the direction and the second spacer G Insert the second pin and these two spacers at the cylinder head H Position the two buffers watch out for the dir...

Page 73: ...the top of the plastic support and the two buffers K Put the guide sheet in place L Compress the clamp to insert the two screws M Put the detection sheet in place N Put the nylon sleeve in place O Block the nylon sleeve with the set screw P Install the protective ABS cover J K l M N O ...

Page 74: ...sen it first by opening the barrier slightly further than the vertical position screw the opening stop A After loosening it remove the counterbalance unit with its chain by removing the quick link of the pinion B Unscrew the locknut and nut C Remove the spring bearing washer D Remove the spring E Remove the locking device with its chain F Remove the spring centring pin G Dismantle the quick link f...

Page 75: ...ick release fastener from the compensation chain with needle nose pliers F Take out the compensation assembly with its chain G Reinsert the compensation assembly by engaging the chain in the other hole in the upper sheet H Tip the plate chain side I Reinsert the quick release fastener J Pivot the detection cam K Reverse the end stop bracket to put them in the new direction and tighten the two scre...

Page 76: ...optional The light support pole optional is installed using the following procedure A Put in place on the plate inside the barrier and bring out the threaded rods B Place the post on the plate C Put the two nuts in place D Check that the post is level E Block the nuts and insert the cap nuts A C E B ...

Page 77: ...to the new control board 5 When it starts the new control board will automatically detect the presence of a programmed SD card coming from another control board and will ask you if you want to program the control board using this SD card 6 Click on ENTER to program the new control board identically to the old control board 7 The message Done is displayed after a few seconds to confirm that the pro...

Page 78: ...Operating Instructions LBA63 TOLL HIGHWAYS 2019 Version 78 20 Wiring diagram ...

Page 79: ...Operating Instructions LBA63 TOLL HIGHWAYS 2019 Version 79 ...

Page 80: ...LA BARRIERE AUTOMATIQUE 451 Chemin de Champivost 69760 LIMONEST FRANCE Tél 33 0 4 78 86 02 86 E mail contact lbagroup fr Internet www grouplba com ...

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