Lauda IN 130 T Operation Manual Download

Page: 131 / 200

7 Operation of a high-temperature thermostat

High-temperature thermostats with a cooling water connection always

require a cooling water supply, even if the devices are only used in heating

mode.

Degassing in high-temperature thermostats operates in the same way as in

process thermostats.

Draining high-temperature thermostats, see

“Draining the high-tem-

perature thermostat” on page 154.

Safety instructions for high-temperature

thermostats with water counter-cooling

Degas mode and automatic degassing

Draining the device

Integral Process Thermostats and High-Temperature Thermostats

131 / 198

Summary of Contents for IN 130 T

Page 1: ...230 T IN 230 TW IN 530 T IN 530 TW IN 1030 T IN 1330 TW IN 1830 TW IN 150 XT IN 250 XTW IN 280 XT IN 280 XTW IN 550 XT IN 550 XTW IN 590 XTW IN 750 XT IN 950 XTW IN 1590 XTW IN 1850 XTW IN 2560 XTW I...

Page 2: ...Manufacturer LAUDA DR R WOBSER GMBH CO KG Laudaplatz 1 97922 Lauda K nigshofen Germany Telephone 49 0 9343 503 0 Fax 49 0 9343 503 222 E mail info lauda de Internet https www lauda de Q4DA E_13 006 6...

Page 3: ...Structure of warnings 14 1 15 Safety fittings on the device 14 1 15 1 Overtemperature protection 14 1 15 2 Low level protection 14 1 15 3 Product safety label 15 1 15 4 Warning symbols for devices wit...

Page 4: ...tion and softkeys 65 5 3 2 Enter entry window and set temperature 67 5 3 3 Graph window 68 5 3 4 Operate the device using the Command Touch unit 69 5 4 Setting heat transfer liquid 69 5 5 Fill the dev...

Page 5: ...on with inert gas blanket 129 7 Operation of a high temperature thermostat 131 8 Operating a device with pressure overlay 132 8 1 Warnings safety instructions and further information 132 8 2 Menu stru...

Page 6: ...changes 160 14 3 Warranty conditions 160 14 4 Contact LAUDA 160 15 Technical data 161 15 1 General data 161 15 2 Heating output and power supply 166 15 3 Cooling output 168 15 4 Refrigerant and fillin...

Page 7: ...erated as intended under the conditions specified in this operating manual Any other mode of operation is considered to be unintended use and could compromise the protection provided by the device n Y...

Page 8: ...e is switched off parts of the device may become hotter for a short time n Use suitable hoses n Use hose clamps to prevent the hose nozzle from slipping off the hoses n Check the hoses from time to ti...

Page 9: ...with cooling water connection type W always require a cooling water supply even if the devices are only used for heating 1 2 Obligations of the operator The national regulations for operation applicab...

Page 10: ...ovide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not inst...

Page 11: ...se in hazardous areas n Use for controlling the temperature of foodstuffs n Operation with a glass reactor without gage pressure protection n Connection to a non closed hydraulic circuit n Outdoor ins...

Page 12: ...premium quality heat resistant plastics are used 1 9 Fluorinated refrigerant Refrigeration process thermostats are operated with fluorinated refrigerants The designation and refrigerant charge are sp...

Page 13: ...Specialized personnel are personnel whose education knowledge and expe rience qualify them to assess the function and risks associated with the device and its use 1 13 Personal protective equipment Pr...

Page 14: ...ombustible heat transfer liquid from igniting due to high temperatures All safety com ponents on the device are shut down to prevent fire from posing a danger An alarm signal also indicates that the o...

Page 15: ...st not be touched during operation These surfaces must be allowed to cool to room tem perature before they can be touched during other operation phases such as servicing 1 15 4 Warning symbols for dev...

Page 16: ...ellow cable is always live even when the main switch is turned off Disconnect the device from the mains before carrying out service work on the device Connect the correct cable and provide the appropr...

Page 17: ...A on page 160 Keep the original packaging of your constant temperature equip ment for subsequent transportation Unpack the device according to the following instructions 1 Fig 1 Cut and remove the str...

Page 18: ...lts from the packaging 8 Fig 4 Screw the two ring bolts all the way into the thread connection M10 or M16 on the top of the casing Turn them clockwise to do so Fig 3 Ring bolt example V6 Integral Proc...

Page 19: ...Device type Designation Quantity Catalog number All devices Operating manual 1 Q4DA E_13 006 All devices Mains cable 1 IN 130 T IN 230 T W Ring bolt M10 x 17 2 DSS 044 IN 530 T W IN 1030 T IN 1330 TW...

Page 20: ...W IN 590 XTW IN 750 XT IN 950 XTW IN 1590 XTW IN 1850 XTW Ring bolt M10 x 17 higher load capacity 2 DSS 085 IN 2050 PW IN 2560 XTW IN 2560 PW Ring bolt M16 x 27 2 DSS 087 IN 2560 XTW IN 2560 PW Cable...

Page 21: ...4 Pump connector 5 Adjusting wheel for bypass valve 6 Cold appliances built in connector 7 Mains switch 8 Overflow pipe on the rear of the device covered 9 Drain tap for the hydraulic circuit 10 Addi...

Page 22: ...slots for interface module covered 5 Mains switch 6 Adjusting wheel for bypass valve 7 Pump connector 8 Drain tap for expansion vessel from Integral 550 XT 9 Power cable 10 Drain tap for the hydrauli...

Page 23: ...ng wheel for bypass valve 6 Pump connector 7 Drain nozzle with drain tap for expansion vessel 8 Filling nozzle with non return valve 9 Connection box for mains cable 10 Cable gland for mains cable inl...

Page 24: ...t and two slots for interface modules 6 Mains switch 7 Adjusting wheel for bypass valve 8 Pump connector 9 Drain nozzle with drain tap for pressure vessel 10 Filling nozzle with non return valve 11 Ma...

Page 25: ...ps contact the LAUDA Service department 3 6 Power supply at IN 2560 XTW and IN 2560 PW NOTICE Use of a mains cable with impermissible dimensions Device damage The specifications on the type plate of t...

Page 26: ...ection box in addi tion to the feed through terminals There is also a ground stud in the connection box 10 Tighten up the union nut of the cable gland 11 Screw the covers back onto the device Correct...

Page 27: ...the event of a fault large quantities of heat transfer liquid can flow back into the device from the external circuit In order not to flood the appliance the bath boiler has an overflow pipe In the h...

Page 28: ...e from the external circuit In order not to flood the appliance the expansion vessel has an overflow pipe In the heating up area the pump works up to a kinematic viscosity of 200 mm s 50 mm s should n...

Page 29: ...he serial number of a LAUDA device is made up as follows n the letter S n the year of manufacture is shown with two digits n and a 7 digit number The figure shows an example of a rating label for a de...

Page 30: ...of the refrigerant is given in brackets Filling charge ll Filling weight of the refrigerant and corresponding size of the CO2 equivalent in the second stage PS high pressure ll Maximum permissible wo...

Page 31: ...consumption of Compressor I under full load Compressor HP I Power of Compressor I in horse power Compressor FLA II Current consumption of Compressor II under full load Compressor HP II Power of Compre...

Page 32: ...be configured as a 0 20 mA 4 20 mA or 0 10 V interface independently of one another A voltage of 20 V applied to the socket supplies power to an external sensor with electronic evaluation unit n The...

Page 33: ...additional module bays The number of LiBus interfaces can be increased using the LiBus module box LCZ 9727 Additional modules such as a solenoid valve for regulating the cooling water or a return pro...

Page 34: ...rant Note the permitted ambient temperature CAUTION Risk of heat transfer liquid escaping Scalding cold burns The temperature and media resistance of the hoses used for the device overflow must be sui...

Page 35: ...of heat transfer liquid escaping due to the use of unsuitable hoses Scalding cold burns The temperature and media resistance of the hoses must be suitable for the application CAUTION Contact with hot...

Page 36: ...0 C n Application area for heating and cooling applications with special insula tion for all LAUDA heat transfer liquids Hose type Length in cm Catalog number Clear width in mm connec tion thread Maxi...

Page 37: ...e A connecting hose with a collecting vessel must be attached to the overflow The collecting vessel and connecting hose must be designed to withstand the maximum temperature of the heat transfer liqui...

Page 38: ...est possible diameter in the external circuit If the diameter of the hose is too small there will be a temperature gradient between the device and the external application due to the low flow rate In...

Page 39: ...of the application The application is thus flowed through from bottom to top Hose nozzle n Push the hose onto the hose nozzle Secure the hoses against slipping using hose clips or similar Ball bush a...

Page 40: ...oad starts and the PDF file is downloaded Please note n When using Kryo 30 The water content decreases during longer periods of operation at higher temperatures and the mixture becomes flammable flash...

Page 41: ...t 40 C 212 Ultra 3012 Mineral oil 40 230 76 5 35 4 at 40 C 245 Please note 1 Aqua 90 or water may only be used in the Integral 130 T and 230 T W devices 2 Recommendation Overlay with nitrogen at 150 C...

Page 42: ...Cooling water requirements This section is relevant for n Water cooled devices NOTICE Risk of cooling circuit leaking due to corrosion Device damage Do not use corrosive cooling water Cooling water i...

Page 43: ...water such as river water or cooling tower water is unsuitable due to its microbiological content bacteria which can settle inside the cooling water circuit Data Value Unit pH value 7 5 9 0 Hydrocarb...

Page 44: ...s n Secure the water cooling return hose in the outlet area to prevent the hose from jerking suddenly even when pressure surges occur Secure the water cooling return hose in the outlet area in such a...

Page 45: ...ked with a check mark You can combine the other options A fault in the device can be an alarm or an error Table 8 Possible options Options Description Fault Signal transmission e g for reverse flow pr...

Page 46: ...ample by double or reinforced insulation according to DIN EN 60730 1 or DIN 60950 1 n Only use protected connection lines Connect the protective screen with the connector shell Cover unused connectors...

Page 47: ...the control station is acti vated 6 If required enter the port number in the PC control menu 1 Switch on the constant temperature equipment 2 Press the Enter key to open the menu 3 Select the menu ite...

Page 48: ...layed 16 Press the ANW softkey to accept the entered numerical values 17 Press the left cursor key to the move up one menu level and select the PC control menu item and press Enter 18 Confirm the PC c...

Page 49: ...rt time See Fig 21 Fig 21 Example for entering the ping command It is easy to check the connection to the interface with a PC and Microsoft Windows operating system n For Windows 3 11 with the program...

Page 50: ...am on a PC with Microsoft Windows operating system The entry window will open Fig 22 RealTerm program 2 Place a checkmark under Half Duplex in the Display tab Checking with RealTerm V6 Integral Proces...

Page 51: ...sure that the IP address and port number are separated by a colon You can enter the serial number of the constant temperature equip ment instead of the IP address 4 Then press the Open button 5 Open...

Page 52: ...rs n Are the constant temperature equipment with the Ethernet interface and the control station PC on the same network n Are the control station PC and constant temperature equipment con nected wirele...

Page 53: ...e interface module recognizes the following read commands which you can use to retrieve operating data of the constant temperature equipment Table 10 Temperature ID Function Unit resolu tion Command 2...

Page 54: ...T bar IN_SP_06 37 Through flow control set point l min IN_SP_09 71 Status of through flow control 0 off 1 on IN_MODE_05 154 Outflow pressure of flow controller relative to the atmosphere MID flow cont...

Page 55: ...Heating output restriction IN_SP_13 166 Heating output restriction in Safe Mode IN_SP_14 168 Pump pressure set point in Safe Mode bar IN_SP_15 170 Flow rate set point in Safe Mode only for device with...

Page 56: ...free 1 blocked IN_MODE_00 65 Status of remote control keyboard 0 free 1 blocked IN_MODE_03 Table 19 Status ID Function Unit Command 75 Status of standby 0 Device is switched on 1 Device is switched of...

Page 57: ...pen 1 closed IN_DO_03 Table 22 SW version ID Function Unit Command 108 Control system VERSION_R 109 Protection system VERSION_S 110 Remote control Command remote control unit must be present VERSION_B...

Page 58: ...the following write commands which you can use to transfer values to the constant temperature equipment The control station obtains operator privileges when sending a write command This only works if...

Page 59: ...59 Actual value of external pressure control variable via interface bar OUT_PV_06_XX XX 163 Pressure measurement value source OUT_MODE_07_ value Table 25 Cooling ID Function Unit Command 23 Cooling mo...

Page 60: ...the commands ID 66 and ID 68 cannot be executed in some constant temperature control devices until an external temperature specification has been received via the command ID 15 Table 29 Rights ID Fun...

Page 61: ...function is active ERR_32 TiH TiL ERR_33 External sensor missing ERR_34 Analog value not present ERR_35 Automatically configured ERR_36 Not possible to specify set point programmer is running or has b...

Page 62: ...able mains voltage and mains frequency Please note n Only connect the devices with a mains cable to a socket with a protec tive ground PE and only use the installed mains cable for the power supply n...

Page 63: ...tream and the neutral point grounded When selecting the isolating transformer consider the maximum connected loads of the device Ensure correct rotating field If the rotating field is incorrect an err...

Page 64: ...e 1 Switch on the device at the mains switch A sound is heard Then the menu to choose the language appears Switch on the device Fig 27 Start screen V6 Integral Process Thermostats and High Temperature...

Page 65: ...is a fault this light point flashes If the device is in standby or switched off the light point is not present 5 3 Operating the device with the operating unit 5 3 1 Home window navigation and softke...

Page 66: ...the left arrow key several times Symbol Description The triangle indicates that there is a submenu The padlock indicates that this menu cannot be changed The softkey bar is located at the bottom of t...

Page 67: ...the entry window with or without changes n Press the Enter key OK to accept the selected option n The value to be entered is displayed in enlarged font The cursor flashes under the value n With the up...

Page 68: ...dark blue of the heat transfer liquid in the consumer n Use the arrow keys to scroll the graphic in any direction 1 Press the Enter key to open the menu 2 Select the Graphic menu item The Graphic subm...

Page 69: ...y 5 4 Setting heat transfer liquid WARNING Overheating of heat transfer liquid due to incorrect entry of overtemperature switch off point Tmaxfor the hydraulic circuit Fire Set the overtemperature swi...

Page 70: ...ssel only for Integral XT If you select the heat transfer liquid setting Undefined you can enter the properties of a new heat transfer liquid in the Define heat transfer liquid menu item Personnel n O...

Page 71: ...Fire Select a heat transfer liquid with a temperature range suit able for the application WARNING Overheating of the heat transfer liquid Fire The heat transfer liquid used in the device must be set i...

Page 72: ...in volume caused by heating of the heat transfer liquid CAUTION Risk of heat transfer liquid escaping Slipping hazard Draining tap must be closed CAUTION Heat transfer liquid escaping from the overfl...

Page 73: ...better aeration Heating and cooling unit are switched off Observe the pressure indication and level indication until the level no longer drops the pressure indication no longer rises and the degassing...

Page 74: ...screw the sealing cap from the filling nozzle of the device See the item Filling nozzle with non return valve in the device graphic in Fig 7 or Fig 8 5 Connect the drum pump to the filling nozzle of t...

Page 75: ...h a high proportion of low boilers n There must be no gas cushions in the consumer system Check this by reducing the pump power by one or two stages The level indication of the device may not rise n T...

Page 76: ...orking temperature range of the connected consumer An inert gas blanket can be used to accelerate degassing in the IN 2560 XTW See Chapter 6 25 Operation with inert gas blanket on page 129 2 Start deg...

Page 77: ...the maximum pump pressure as per your application This section is relevant for n Integral T devices Before switching on turn the bypass control knob counterclockwise to the fully open position Personn...

Page 78: ...nsumer This value in the bar unit depends on the sensitivity of your consumer If you enter a setpoint of 0 bar the pressure control is switched off n Pressure control variables No settings can be made...

Page 79: ...ump level is activated automatically It does not have to be activated separately 4 With the ESC softkey you return to the home window or with the left arrow key you return to the Pump menu 5 8 Control...

Page 80: ...d back time Tv the more intensively the output signal is attenuated Rule of thumb Tv Tn x 0 75 Attenuation time Td Attenuation time of the D component Rule of thumb Td Tv x 0 15 Correction limitation...

Page 81: ...for longer Consequently the actual value approaches the target value more quickly and the I component has less time to integrate the system deviation The overshoot is reduced If the proportional range...

Page 82: ...component In this case the I component is integrated too slowly The parameter Tn which specifies the integration interval must therefore be reduced The hold back time parameter Tv should be adapted us...

Page 83: ...Tve Hold back time s Tde Attenuation time s Prop_E Proportional range K Table 34 The following control parameters can be adapted on the slave controller internal controller Characteristics Designation...

Page 84: ...variable is marked with a checkmark 3 Scroll to another control variable and select it with the Enter key The new control variable is valid with immediate effect 5 8 5 Adapting control parameters Pers...

Page 85: ...et manually or automatically If the automatic setting is enabled these control parameters are displayed with a lock and cannot be selected To be able to set these control parameters manually change th...

Page 86: ...emperature of the heat transfer liquid Avoid ignition sources in the vicinity of the collecting vessel WARNING Splashing heat transfer liquid Eye damage Always wear suitable safety glasses when workin...

Page 87: ...ch parts that are labeled with the warning symbol Hot CAUTION Automatic device start with the timer Scalding cold burns injury Before using the timer ensure that all preparatory meas ures for intended...

Page 88: ...luctuating tem peratures indicate that the flow rate in the device is too low see also Chapter 10 3 Troubleshooting on page 149 n If the viscosity of non LAUDA heat transfer liquids rises above 50 mm...

Page 89: ...6 3 Menu structure Fig 45 Menu Part 1 V6 Integral Process Thermostats and High Temperature Thermostats 89 198...

Page 90: ...Fig 46 Menu Part 2 continuation from previous page V6 Integral Process Thermostats and High Temperature Thermostats 90 198...

Page 91: ...Fig 47 Menu Part 3 continuation from previous page V6 Integral Process Thermostats and High Temperature Thermostats 91 198...

Page 92: ...incorrect entry of overtemperature switch off point Tmaxfor the hydraulic circuit Fire In the menu of the device set the heat transfer liquid used in the device Set the overtemperature switch off poin...

Page 93: ...6 Press ANW softkey to confirm the new value The new value is active 6 5 Self adaptation The self adaptation function can be used to automatically find suitable con trol parameters for the respective...

Page 94: ...nd Til accordingly n Determination With the Only internal command you determine the internal control parameters With the Internal and external command you determine both internal and external control...

Page 95: ...ffset source Activate an offset source from the remaining options n Extern Pt100 n Extern analog n Extern serial n Extern USB n Extern Ethernet n Extern EtherCAT n Extern Pt100 2 3 Press the Enter key...

Page 96: ...nternal control Proceed as follows to use the dead time correction 1 Press the Enter key to open the menu 2 Select the menu items Setup Control Dead time correction 3 Enter the volume of the hose used...

Page 97: ...and End to specify a temperature range in which the power of the heater is linearly limited to the entered value of the actuating signal The heater works at reduced power above the entered end temper...

Page 98: ...temperature limits to compensate for overshooting by the control in particular external controls The working temperature range of the heat transfer liquid must also be taken into consid eration when d...

Page 99: ...the display the descriptions of the buttons show up again The device can be operated again 6 13 Basic settings Personnel n Operating personnel 1 Press the Enter key to open the menu 2 Select the menu...

Page 100: ...rature value is read into your device The newly selected tem perature value is displayed in the home window and in the graphic window 1 In the Basic setup menu select the menu item Display Displayed T...

Page 101: ...sumption consider whether other loads may be connected to a fuse together with your device Personnel n Specialized personnel 1 In the Basic setup menu select the menu item Curr Limit An entry window o...

Page 102: ...brating the temperature probe A calibrated reference thermometer with the desired level of accu racy is necessary Otherwise you should not change the calibration of your constant temperature equipment...

Page 103: ...il the system is in a steady state 1 Set a low Tset setpoint on the device 2 Wait until the setpoint and the temperature of the heat transfer liquid have equaled out 3 Press the Enter key to open the...

Page 104: ...of all modules of the device are reset to factory settings Further down in the Factory setting menu you can select and reset individual modules In the Control system menu you can reset your specific...

Page 105: ...et to factory settings when you confirm this action with the Enter key The parameters are reset to factory settings 6 16 Viewing the Device status In the Device Status menu and its submenus you can di...

Page 106: ...fo shows how long or how often components of the device have been in use The service life of the components listed below is displayed in hours unless otherwise stated n Heat transfer liquid fluid n He...

Page 107: ...displayed 6 17 Through flow control of the internal heater This section is relevant for n Integral XT devices The bypass valve is used to ensure that there is sufficient flow through the heater in the...

Page 108: ...hen the program is started it is indicated that the program ends at this segment Integral XT Pump level means pump is off can be selected within a segment As a result the program ends when this segmen...

Page 109: ...can be saved A maximum of 250 freely programmable segments can be used per program The programmer encoder can be controlled or modified using the timer Setting Description No Program segment number T...

Page 110: ...ontrol n Functions of the outputs Signal various error states Signal standby Specify position with respect to a temperature window inside or outside Specify programmer status Signal refilling Fig 63 P...

Page 111: ...e and the pump level for segment 4 have also been modified The tolerance and pump level for segment number 5 have been adapted Table 36 Program example after dashed line edited No Tend hh mm Tolerance...

Page 112: ...ximum possible heating up or cooling rates of the device may be severely delayed 4 if the tolerance range is too small in segment 2 here Fig 64 Target actual program process The above graph of the edi...

Page 113: ...iting n Use the right and left arrow keys to select individual digits of the value n With the up and down arrow keys you can increase or reduce the selected digit n With the ESC softkey you can desele...

Page 114: ...pecifications UTC is also needed to obtain the time from the network because the time and date of NTP time servers are always supplied in UTC only However for this to work at all the LAUDA device must...

Page 115: ...he Enter key to open the menu 2 Select the menu items Clock Time zone The entry window opens 3 Select your corresponding time zone 4 Press the Enter key to confirm your selection The new setting is va...

Page 116: ...llowing functions Entry of TMax Selection of the heat transfer liquid Safety functions which require user presence at the device e g menus for filling and draining n The control station is limited by...

Page 117: ...the control station is active the Operator privileges are owned exclusively by the control station Neither Master Command nor Web server can obtain Operator privileges Operation on the constant temper...

Page 118: ...eges and Viewer privileges are specifically available only in the Command Touch see Command Touch operating manual If user privileges have been assigned restricted via the Command oper ating unit in t...

Page 119: ...rk The network settings can either be set automatically DHCP on or manually DHCP off on the device Chapter 4 7 3 Configuring the Ethernet interface on page 46 Connection to the device via the LAUDA Co...

Page 120: ...the device If required please refer to the respective descriptions of operation provided in this operating manual The operation of the device via the LAUDA Command App is very similar to the remote c...

Page 121: ...ur entry was correct 6 22 Cloud service LAUDA LIVE The LAUDA Integral enables the communication of device data to the cloud based service LAUDA LIVE The service provides various optional features and...

Page 122: ...d on the device side for security reasons A successful connection to LAUDA LIVE is indicated in the same menu item under Status connected currently connected to LAUDA LIVE connecting connecting to LAU...

Page 123: ...thentication the device side access configuration is used by the user for basic restriction control of the LAUDA LIVE services 6 23 Safe Mode safety fittings The Safe Mode enables the user to determin...

Page 124: ...ature equipment actively checks the sending of commands from the control station after connecting to it The control station must send a command to the constant temperature equipment periodically The u...

Page 125: ...Description Switch on off of the Safe Mode function Function n off n on Here you can switch the Safe Mode function on or off default value Select one of the following options n off Safe Mode is switc...

Page 126: ...red in the Safe Mode parameters Control Select one of the following options n Option Unchanged If Safe Mode is activated the device retains the control variable with which it previously worked n Optio...

Page 127: ...import menu items in the main menu The submenu opens 4 Select one of the following options n Control parameters n Analog module config n Contact module config 5 Start the import by pressing the Enter...

Page 128: ...s and so on are stored in this file as a snapshot of the system n Control parameters This data record is located in the directory LAUDA USER and contains the file CTRLPARA INI Only such a file can be...

Page 129: ...rrectly and that there is enough free memory space at least 1 MB Start the data export again 6 25 Operation with inert gas blanket WARNING Gas displaces atmospheric oxygen Danger of asphyxia Only use...

Page 130: ...ith a collecting vessel must be connected to the device overflow n Adjust the flow rate of the inert gas source to the desired flow rate maximum pressure 0 1 bar with an external fitting For use conne...

Page 131: ...egassing in high temperature thermostats operates in the same way as in process thermostats Draining high temperature thermostats see Draining the high tem perature thermostat on page 154 Safety instr...

Page 132: ...The following are considered examples of unintended use n Medical applications n Use in hazardous areas n Use for controlling the temperature of foodstuffs n Operation with a glass reactor without gag...

Page 133: ...he out flow of the temperature control unit Tmax_return The Tmax_return value is the maximum operating tem perature It must be at least 5 K below the boiling tem perature of the heat transfer liquid T...

Page 134: ...Fig 77 Menu structure of the pressure overlay Fig 78 Schematic of the hydraulic circuit for devices with pressure overlay V6 Integral Process Thermostats and High Temperature Thermostats 134 198...

Page 135: ...heat transfer liquid pressure of up to 11 bar select the following settings for the parameters Tmax 145 C water glycol mixture Tmax_return 165 C Tih This is the highest temperature permissible for th...

Page 136: ...The temperature of the heat transfer liquid must be at least 5 K below the steam pressure curve to prevent this n If you wish to maintain the temperature of a water glycol mixture in a ratio of 40 60...

Page 137: ...her than the outflow temperature which is monitored by Tmax Set these values as high as safety permits Do not use these parameters to control degassing processes otherwise the temperature control proc...

Page 138: ...nu 11 Enter the desired fill level in the menu 12 Filling starts with negative pressure Filling ends automatically at the fill level previously entered During filling operation alternates between the...

Page 139: ...vessel is released If the entered gage pressure cannot be reached the device indicates a warning or the device will go into the Fault state depending on whether the current temperature of the heat tra...

Page 140: ...of injury from scalding or frostbite n Check that the pressure overlay has been deactivated and that there is no gage pressure in the system To check look at the pressure gage and press the button to...

Page 141: ...aintenance tasks must be performed before operating the device for prolonged periods Interval Maintenance work Weekly Check that the drain taps are closed and tight The sealing caps must be present on...

Page 142: ...e recommend using ethanol as a decontaminant If you are unsure whether decontaminants or cleaning agents are compatible with parts of the device or the materials contained in those parts please contac...

Page 143: ...ft columns back in 8 You can switch the device back on Alternatively you can vacuum the dust with a vacuum cleaner through the ventilation openings on the front side 9 5 Cleaning cooling water circuit...

Page 144: ...l continuously 6 Leave the descaler water mixture to work see table below 7 Flush the device thoroughly with clean water see table below 8 Drain cooling water circuit Blow compressed air through the c...

Page 145: ...the set temperature The devices heats up The device switches off when the overtem perature switch off point is exceeded A fault is displayed 8 Using the Tmax key set the correct Tmax value again In th...

Page 146: ...The liquid level in the display rises 6 Delete the fault in the device menu 9 8 Check the heat transfer liquid Protective equipment n Safety glasses n Protective gloves n Protective work clothing CAUT...

Page 147: ...code and the corresponding description and contact the LAUDA Constant Temperature Equipment Service department You will find the contact information here Chapter 14 4 Contact LAUDA on page 160 Errors...

Page 148: ...d 19 Gage pressure Gage pressure in the outflow Reduce eliminate the hydraulic resist ance in the hoses or and in the con sumer 20 T ext Ethernet No actual value from the Ethernet interface Check the...

Page 149: ...ls increase the pump level n The maximum current consumption of the device is limited increase the current consumption Pump level cannot be set n Pressure control is active switch off pressure control...

Page 150: ...w level in expansion vessel n Check hoses connections and consumers for leaky points leaks if necessary eliminate the leakage and top up the missing heat transfer liquid n Check the constant temperatu...

Page 151: ...t be damaged Display Evaporator frozen n Increase the pump level n Open the manual bypass in the constant temperature equipment n Increase the flow rate through the application Unstable temperature co...

Page 152: ...e piping on the device side for the cooling water n Turn water connection on full Restore a correct cooling water supply n In the event of a blockage of the high temperature valve inform the LAUDA Ser...

Page 153: ...Protective work clothing To avoid damage during storage all liquids must be drained completely from the device n Drain the heat transfer liquid from the device n Drain the cooling water from the devi...

Page 154: ...run empty 6 After the device has run empty remove the hoses from the external consumers Drain the heat transfer liquid in the hoses into a suitable container 7 After draining close the drain tap or t...

Page 155: ...therwise there is a risk that the device may freeze internally and become damaged as a result 1 Connect a hose to the pump connectors short circuit between the outflow connector and the return connect...

Page 156: ...vice is in standby mode 1 Shut down cooling water supply 2 Unscrew the hose for the cooling water inlet from the device 3 Remove the filter strainer from the water inlet If necessary use pointed plier...

Page 157: ...ed to perform dis posal work NOTICE Uncontrolled escape of refrigerant Environment Never dispose of a cooling circuit that is still pressurized Only specialized personnel are permitted to perform dis...

Page 158: ...the official regulations n Refer to the relevant safety data sheet for the liquid for information on correct disposal The link to the LAUDA safety data sheets can be found in Chapter 4 4 LAUDA heat t...

Page 159: ...s interface module LRZ 925 Table 47 Connecting plug Accessories Cat No External temperature probe with socket and shielded connection cable ETP 059 Coupling connector 6 pin for analog inputs outputs E...

Page 160: ...sed in the manual are generally subject to trademark brand and patent protection 14 2 Technical changes The manufacturer reserves the right to make technical modifications to the device 14 3 Warranty...

Page 161: ...However temporary conductivity due to condensation must be expected occasionally Protection class for electrical equipment DIN EN 61140 VDE 0140 1 1 Class division according to DIN 12876 1 not valid...

Page 162: ...dimensions width x depth x height mm 430 x 550 x 760 430 x 550 x 760 430 x 550 x 760 560 x 550 x 1325 Filling volume minimum L 3 6 3 6 3 6 7 2 maximum L 8 7 8 7 8 7 20 5 Pump data 50 Hz maximum discha...

Page 163: ...r 4 6 7 0 7 0 7 0 Maximum flow rate l min 45 70 0 70 0 70 0 Connector thread outer inlet outlet inch mm G M38 x 1 5 M38 x 1 5 M38 x 1 5 Noise level 50 Hz dB A 62 69 59 64 Noise level 60 Hz dB A 64 70...

Page 164: ...5 105 5 198 0 194 5 Distance between device and environment Front mm 500 200 500 200 Back mm 500 200 500 200 Right mm 500 200 500 200 Left mm 500 200 500 200 Table 4 Unit IN 550 XT IN 550 XTW IN 590...

Page 165: ...10 0 8 0 12 6 Maximum L 17 2 30 6 28 6 34 4 Pump data 50 60 Hz maximum discharge pres sure bar 3 1 3 1 6 0 6 0 Maximum flow rate l min 65 0 65 0 120 0 100 0 Connector thread outer inlet outlet mm M30...

Page 166: ...ntrol according to DIN 12876 is the working temperature range during operation with an active cooling unit Temperature stability determined according to standard DIN 12876 2 Noise level determined acc...

Page 167: ...2 3 4 400 V 3 PE 50 Hz 460 V 3 PE 60 Hz kW 4 0 4 0 Current consumption A 16 0 13 0 16 0 13 0 13 0 13 0 Table 4 Unit IN 550 XT IN 550 XTW IN 590 XTW IN 750 XT Heating output 400 V 3 PE 50 Hz 460 V 3 P...

Page 168: ...Cooling output Unit IN 130 T IN 230 T IN 530 T IN 1030 T Cooling output at 100 C kW 1 40 2 20 5 00 11 00 20 C kW 1 40 2 20 5 00 11 00 10 C kW 1 35 1 90 4 50 9 50 0 C kW 1 20 1 50 3 80 7 10 10 C kW 0 8...

Page 169: ...Unit IN 150 XT IN 550 XT IN 750 XT Pump level Cooling output at 200 C kW 1 50 5 00 7 00 8 100 C kW 1 50 5 00 7 00 8 20 C kW 1 50 5 00 7 00 8 10 C kW 1 50 4 80 7 00 8 0 C kW 1 30 4 60 5 40 8 10 C kW 1...

Page 170: ...ling water temperature C 15 15 15 15 Recommended cooling water pressure difference bar 3 3 3 3 Minimum cooling water pressure difference bar 0 8 0 8 0 8 0 8 Maximum cooling water pressure difference b...

Page 171: ...approved for a max cooling water temperature of 20 C Table 54 Cooling output Unit IN 2050 PW Pump level IN 2560 PW IN 2560 PW Pump level Cooling output ambient tem perature 20 C at 50 60 Hz at 50 Hz...

Page 172: ...XTW Pump level Cooling output at ambient tem perature 20 C 200 C kW 1 60 1 70 4 50 8 100 C kW 1 60 1 70 4 50 8 20 C kW 1 60 1 70 4 50 8 10 C kW 1 55 1 65 4 45 8 0 C kW 1 50 1 60 4 40 8 10 C kW 1 50 1...

Page 173: ...590 XTW Pump level Cooling output at ambient tem perature 20 C at 50 Hz at 60 Hz 200 C kW 18 50 18 50 8 100 C kW 18 50 18 50 8 20 C kW 18 50 18 50 8 10 C kW 15 00 16 00 8 0 C kW 11 50 12 20 8 10 C kW...

Page 174: ...ssure difference 15 4 Refrigerant and filling weight The device contains fluorinated greenhouse gases Table 1 Unit IN 130 T IN 230 T IN 230 TW IN 530 T Refrigerant R 449A R 449A R 449A R 449A Maximum...

Page 175: ...2 5 3 2 5 6 Table 5 Unit IN 2050 PW IN 2560 PW Refrigerant R 449A R 449A Maximum filling weight kg 2 30 4 00 GWP 100a 1397 1397 CO2 equivalent t 3 2 5 6 Table 6 Unit IN 280 XT IN 280 XTW IN 590 XTW IN...

Page 176: ...el 60 Hz dB A 52 52 Weight kg 78 85 Distance of device from other objects Front mm 200 200 Back mm 200 200 Right mm 200 200 Left mm 200 200 Temperature stability determined according to standard DIN 1...

Page 177: ...sure bar 10 10 Maximum cooling water con sumption l min 11 11 If the maximum current consumption is limited Limiting the current consumption on page 101 the heating output can be reduced Depending on...

Page 178: ...Subject to technical modifications 15 6 Pump characteristics for Integral T Fig 92 IN 130 T IN 230 T IN 230 TW Fig 93 IN 530 T IN 530 TW measured with water for IN 130 T IN 230 T IN 230 TW measured wi...

Page 179: ...Pump characteristics for Integral XT Fig 95 all devices smaller than IN 1850 XT measured with water for IN 1030 T IN 1330 TW IN 1830 TW Pump levels 1 8 measured with water V6 Integral Process Thermost...

Page 180: ...g 96 IN 1850 XT IN 2050 PW Fig 97 IN 2560 XTW IN 2560 PW Pump levels 1 8 measured with water Pump levels 4 8 measured with water V6 Integral Process Thermostats and High Temperature Thermostats 180 19...

Page 181: ...15 8 Pump characteristics for high temperature thermostats Fig 98 IN 4 XTW IN 8 XTW Pump levels 1 8 measured with water V6 Integral Process Thermostats and High Temperature Thermostats 181 198...

Page 182: ...15 9 Declaration of Conformity and certificates V6 Integral Process Thermostats and High Temperature Thermostats 182 198...

Page 183: ...Fig 99 Declaration of Conformity V6 Integral Process Thermostats and High Temperature Thermostats 183 198...

Page 184: ...Fig 100 Declaration of Conformity V6 Integral Process Thermostats and High Temperature Thermostats 184 198...

Page 185: ...The certificate is only valid for devices with cTUVus certification marks on the rating label V6 Integral Process Thermostats and High Temperature Thermostats 185 198...

Page 186: ...V6 Integral Process Thermostats and High Temperature Thermostats 186 198...

Page 187: ...V6 Integral Process Thermostats and High Temperature Thermostats 187 198...

Page 188: ...15 10 Modular mimic displays Fig 101 Modular mimic display for Integral T V6 Integral Process Thermostats and High Temperature Thermostats 188 198...

Page 189: ...Fig 102 Modular mimic display for Integral XT without IN 2560 XTW PW V6 Integral Process Thermostats and High Temperature Thermostats 189 198...

Page 190: ...Fig 103 Modular mimic display for Integral IN 2560 XTW PW V6 Integral Process Thermostats and High Temperature Thermostats 190 198...

Page 191: ...Please also enclose this fully completed declaration RMA number Product serial number Customer operator Contact name Contact email Contact telephone Zip code Place Street house number Additional expla...

Page 192: ...is structured according to the IPv4 standard Four numbers between 0 and 255 whereby a period separates the numbers from one another However this system only allows a limited number of combinations whi...

Page 193: ...kes it possible to control or monitor the con stant temperature equipment via Ethernet using LAUDA interface command sets TCP Transmission Control Protocol This network protocol define how data is exc...

Page 194: ...nsfer liquid 146 Low level protection 145 Overtemperature protection 144 Tmax 144 Cleaning 142 Cloud 122 CO2 equivalent 175 Code Alarms 149 Configure alarm output 45 Consumer connect 37 Contact 160 Co...

Page 195: ...playing serial numbers device 107 Disposal Ethanol 158 Liquid 158 Packaging 157 Refrigerant 157 Disposing of refrigerant 157 Draining Cooling water circuit 144 156 Device 153 drum pump 74 E Emissions...

Page 196: ...Lead time 83 Light point 65 Limitation Heater 97 Limits temperature Setting 98 Liquid Disposal 158 Lock Buttons 98 Lock the entry functions 98 Lock the operating button 98 Low level protection Checki...

Page 197: ...ice 7 Segment Start 110 Segments 112 Serial numbers 29 120 Service 160 Set time 115 Setting the current consumption 101 single stage cooling unit 174 Softkey bar display 65 Software version 107 Sound...

Page 198: ...wer 116 Viewing configuration data device 106 W Warning 147 Description 147 Warranty 160 Write privileges 116 X Xp 80 82 Xpf 83 Y Year of construction 29 V6 Integral Process Thermostats and High Tempe...

Page 199: ......

Page 200: ...Manufacturer LAUDA DR R WOBSER GMBH CO KG Laudaplatz 1 97922 Lauda K nigshofen Telephone 49 0 9343 503 0 Fax 49 0 9343 503 222 E mail info lauda de Internet https www lauda de...

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Lauda IN 130 T, Operation Manual

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