Section 12 Troubleshooting
4200ATR Light Utility Vehicle 710-040M
7/14/08
38
Table of Contents
Starter does not work
Neutral switch is not engaged
Adjust neutral switch to be engaged
with gear shift in neutral
Neutral switch is defective
Replace neutral switch
Battery power is low
Recharge battery
Battery connections are loose or
corroded
Clean and tighten battery connections
Battery is worn out or defective
Replace battery
Harness connections are loose
Reconnect harness connections
Harness pin connections are bent
Straighten harness pins
Harness is defective
Replace harness
Ignition switch is defective
Replace ignition switch
Starter is defective
Replace starter switch
Steering does not track correctly
Improper tire inflation
Inflate all tires to correct tire pressure
Tie rods not adjusted correctly
Adjust tie rods to make front tire center
line spread 1/8” to 3/16” less than rear
tire center line spread.
Damaged frame steering or suspension
parts
Inspect thoroughly
Steering play is excessive
Pinion shaft is improperly attached
Realign pinion shaft
Pinion shaft is loose
Tighten pinion shaft bolts
Tie rod ends are loose
Align and tighten tie rod ends
Vehicle speed does not reach 25 MPH
Gas Pedal out of adjustment
Back jam nut off gas pedal and screw
gas pedal out. Retighten jam nut to
gas pedal.
Vehicle looses ground speed without
loosing engine speed
Normal condition when climbing grades
as the CVT will downshift automatically
allowing the engine to run in it’s
horsepower band.
None required
Drive belt is wet and slips
Rev engine in neutral for one minute
Drive belt is worn
Replace drive belt
Symptoms
Probable Causes
Suggested Remedies
