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7/14/08

31

Section 9 Body Repair Procedures

4200ATR Light Utility Vehicle  710-040M

Table of Contents

Introduction

Land Pride ATR Runabout bodies are constructed of ABS
with WeatherPro G

tm

Color Cap. Scuffs, light scratches,

and deep gouges are in most situations repairable. Land
Pride recommends that you use a professional body shop
to restore your vehicle’s body. For your consideration, we
have provided below a list of recommended tools,
materials, and steps suggested for repairing the
WeatherPro G

tm

Color Cap body.

Light Scuff

Required Tools and Materials (See note
above)

1,000 rpm buffing tool, DeWalt #849

Meguiars buffing compound #8432

Meguiars polish #8232 (optional)

Meguiars maroon cutting pad #W-7006

Meguiars tan polishing pad #W-9006 (optional)

Meguiars backing plate #W-64

Soft clean cotton cloths

Steps to Repair

1.

Clean entire area of repair. Clean water is fine for this
purpose. Do not use solvent as this will damage the
body surface.

2.

Install cutting pad #7006 on buffer (maroon pad).

3.

Spread compound on area of repair, use about as
much as it takes to cover a half-dollar coin, this is a
good starting point.

4.

Set buffing tool to lowest possible speed on dial, do
not buff at a high speed as this will heat and warp
material.

5.

Buff damage area until surface scuff disappears. A
second and third application of compound may be
required. Keep buffer moving over surface, this will
help keep the surface cool. Clean compound residue
off surface after each buffing operation. Do not
continue to buff compound until dry, or buff the surface
when dry. When all scuff marks have been buffed out
the surface may still appear a little dull, if so, proceed
to #6.

NOTE: Land Pride does not supply the required tools,
paint, and materials needed to repair the vehicle
body. All tools, paint, and materials should be
purchased locally.

Section 9 Body Repair Procedures

6.

Install polish on surface as in step #3.

7.

Spread #8232 polish on surface as in step #3.

8.

Polish to a high luster or as required to match
surrounding material.

9.

Wipe clean with soft clean cloth; any dirt on cloth will
mar surface.

Scratch

Required Tools and Materials (See note
above)

1,000 rpm buffing tool, DeWalt #849

Meguiars buffing compound #8432

Meguiars polish #8232 (optional)

Meguiars maroon cutting pad #W-7006

Meguiars tan polishing pad #W-9006 (optional)

Meguiars backing plate #W-64

Soft clean cotton cloths

3M interface sanding pad #05774

Air Vantage finishing sander with 6-inch hook and loop
pad

3M-P800 sanding film #00970

Steps to Repair

1.

Clean entire area of repair. Clean water is fine for this
purpose. Do not use solvent as this will damage the
body surface.

2.

Install interface-sanding pad onto finishing sander.
Attach sanding film to Interface pad. (Take care in
centering sanding pad and film on sander.)

3.

Sand surface using about 45 P.S.I. air pressure at tool
inlet, do not sand at a high pad speed, because speed
causes the sanding film to load with dust and heats
the body surface. Proper sander pad speed is based
on cut and travel speed of pad, and downward
pressure applied by the operator. To clean sanding
pad surface, run sander face at 90 degrees on the
edge of a piece of cardboard. This cleaning operation
will help keep the sanding film clean and run cooler.
Continue to sand surface until original scratch
damage is no longer visible. Wipe the surface with a
cloth then inspect to be sure the entire original scratch
has been fully sanded away (very important).

4.

Install cutting pad #7006 on buffer (maroon pad).

5.

Spread compound #8432 on area of repair, use about
as much as it takes to cover a half-dollar coin, this is a
good starting point.

Summary of Contents for 710-040M

Page 1: ...nt instructions and warnings are serious follow without exception Your life and the lives of others depend on it Table of Contents 20920 710 040M 7 14 08 4200ATR Light Utility Vehicle Runabout Operato...

Page 2: ...ustomer Acceptance List 13 Section 4 Operating Instructions 14 Operator Responsibilities 14 Pre Start Check List 14 General Operation 14 Floor Controls 14 Center Console Controls 15 Towing the ATR 15...

Page 3: ...tion contained within this manual was current at the time of printing Some parts may change slightly to assure you of the best performance To order a new Operator s or Parts Manual contact your author...

Page 4: ...of the trip Owner Assistance The safety video should be viewed by the owner and the Warranty Registration card should be filled out by the dealer at the time of purchase The owner should also receive...

Page 5: ...nual and who has not been properly trained in the safe operation of the equipment Look For The Safety Alert Symbol The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety invo...

Page 6: ...roperly Remove buildup of grease oil or debris Remove all tools and unused parts from the All Terrain Runabout before operation Wear Protective Equipment Wear protective clothing and equipment Wear cl...

Page 7: ...proper operation procedures Always be aware of and avoid tree limbs and brush that have a potential of hitting and or poking individuals riding the vehicle Serious body harm could result Avoid sudden...

Page 8: ...ontrol may result If your vehicle loses power and stops on a hill immediately engage the foot brake and back slowly down the hill maintaining a straight downhill line of travel Do not attempt to turn...

Page 9: ...r Land Pride dealer 4 Some new equipment installed during repair requires safety labels to be affixed to the replaced component as specified by Land Pride When ordering new parts or components also re...

Page 10: ...ant Safety Information 4200ATR Light Utility Vehicle 710 040M 7 14 08 8 Table of Contents 838 486C Warning General Utility Vehicle 20964 20966 838 487C Control Panel Gear Shift 838 488C Control Panel...

Page 11: ...9 Section 2 Important Safety Information 4200ATR Light Utility Vehicle 710 040M Table of Contents 838 489C Warning Rollover Hazard 838 490C Caution Stop Engine 838 491C Warning Improper Use 20967 2096...

Page 12: ...fety Information 4200ATR Light Utility Vehicle 710 040M 7 14 08 10 Table of Contents 838 493C Trailer Towing Information 838 494C Warning GVW Load Rating 838 508C Warning Before Filling Tank with Gaso...

Page 13: ...ight Utility Vehicle 710 040M Table of Contents Warning Label Included with Seat Warning Check Seat mounting 20972 20972 20972 20972 20971 21029 Muffler Warning Hot and a crossed out pictorial hand fo...

Page 14: ...eering by executing a full lock to lock turn in each direction ___Check park brake to make sure it will engage hold and release ___Make sure neutral start feature is working by trying to start the uni...

Page 15: ...istration form is complete ___Owner s Manual has been delivered to and reviewed by the customer ___Engine Manual has been delivered to and reviewed by the customer ___Warranty Policy limits and requir...

Page 16: ...o increase vehicle speed above factory set specification is a safety violation and could result in voiding the warranty General Operation DANGER Avoid injury or death from entanglement in the rotating...

Page 17: ...and hold Firmly pull up on the park brake lever until the lever is tight Release park brakes Depress the brake pedal down with your foot and hold Pull up on the park brake lever depress the release bu...

Page 18: ...ctim to hypothermia or exposure Take or wear appropriate eye and head protection gloves boots a long sleeve shirt long pants a jacket rain gear dry socks and a full change of dry clothing 3 Pack a fir...

Page 19: ...ind you and back up slowly If you find yourself having to back down a hill apply the brakes very lightly Hard braking can cause total loss of control and a rollover situation Try to back straight down...

Page 20: ...in The Turf Tire is a good selection when Standard Bumper 21483 Front Cargo Rack Brush Guard 21484 one wants to preserve the terrain being traveled over Golf courses parks and other maintained areas m...

Page 21: ...ges contain suggested maintenance information and schedules which the operator should follow on a routine basis Remain alert for unusual noises they could be signaling a problem Visually inspect the A...

Page 22: ...and the vehicle weight is lifted off the shock 2 Locate the step collar below the shock absorber spring Notice the stepped notches in the collar and that one of the notches rest on a pin 3 Use a pipe...

Page 23: ...w which battery your have Water can not be added to sealed batteries as the vent caps are not removable Check water level once a year The water level in each cell should be up to the level indicator I...

Page 24: ...el the equipment with its wheels on the ground If this is not possible then refuel the equipment on the truck or trailer using a portable container and not a gasoline dispenser nozzle If a gasoline di...

Page 25: ...ne operator s manual Engine warranty is backed by the engine manufacturer Please refer to engine manufacturer s manual for engine servicing lubricating oil IMPORTANT Never use methanol gasoline contai...

Page 26: ...er the lower sheave and then lifting it up off the top sheave 5 Reinstall new belt by placing it over the top sheave and then rolling it over the lower sheave 6 Reinstall belt cover and fasteners 7 Re...

Page 27: ...he muffler is very hot and will burn upon contact Allow time to cool before servicing the spark arrester CAUTION Service spark arrester every 100 hours to maintain efficiency CAUTION Be careful not to...

Page 28: ...every 3 months whichever comes first Inspect for damage during cleaning and replace immediately any damaged filter element Service more frequently when used in dusty dirty conditions 10 Have a Land Pr...

Page 29: ...oil maintenance recommendations and capacities is provided below See Engine Operator s Manual for a detailed description Engine Oil Fill and Drain Locations Refer to Figure 7 1 See also Section 10 Sp...

Page 30: ...ll and Drain Refer to Figure 7 2 See also Section 10 Specifications Capacities on page 33 Fill cap location At rear right hand side See arrow Drain plug location At bottom center of transfer case Type...

Page 31: ...ill cap location Located on the driver s side of vehicle mounted to battery support bracket see Figure 7 3 Type of fluid DOT 3 Quantity Fill to line on reservoir Brake Fluid Maintenance Schedule Check...

Page 32: ...uel additives containing methanol or ethanol NOTE Gasoline evaporates if left in carburetor for long periods forming gum and varnish deposits in the carburetor These deposits will cause engine floodin...

Page 33: ...s paint and materials needed to repair the vehicle body All tools paint and materials should be purchased locally Section 9 Body Repair Procedures 6 Install polish on surface as in step 3 7 Spread 823...

Page 34: ...face Deep Gouge Required Tools and Materials See note on page 31 1 000 rpm buffing tool DeWalt 849 Evercoat Body Filler Easy Sand Sanding Pad DuPont Full Thane Primer 421 15 DuPont 3939 Cleaner DuPont...

Page 35: ...ACG Output 12V 10A Optional Front Cargo Rack Capacity 160 lbs Ignition Keyed recoil back up Optional Rear Cargo Rack Capacity 40 lbs Battery 300 cca Maximum Tongue Weight 50 lbs Spark Arrestor Standa...

Page 36: ...ng Rough Terrain 674lb Total Payload For Convenient Cargo and Gear Hauling Capabilities 4 Wheeled Automotive Style Braking For Maximum Stopping Power Control Constantly Variable Transmission For Rapid...

Page 37: ...turn spring Ground debris in brake linkage Clean debris from brake linkage Brakes not functioning Master cylinder oil level is low Add brake fluid to the master cylinder Brake line is broken Replace b...

Page 38: ...d Allow engine to cool Clean cooling fins with high pressure air Engine oil level is low Add specified engine oil Carburetor air intake tube is plugged Clean air intake tube Air cleaning element is pl...

Page 39: ...just engine idle Governor spring is loose or broken Reattach disconnected governor spring Replace defective spring Drive Clutch does not disengaged Clean drive clutch by blowing air through it Park br...

Page 40: ...flation Inflate all tires to correct tire pressure Tie rods not adjusted correctly Adjust tie rods to make front tire center line spread 1 8 to 3 16 less than rear tire center line spread Damaged fram...

Page 41: ...235 170 360 265 510 375 M18 X 1 5 220 165 350 260 485 355 3 4 16 260 190 405 295 570 420 M20 X 2 5 280 205 440 325 610 450 7 8 9 225 165 585 430 820 605 M20 X 1 5 310 230 650 480 900 665 7 8 14 250 18...

Page 42: ...Section 13 Appendix 4200ATR Light Utility Vehicle 710 040M 7 14 08 40 Table of Contents Notes...

Page 43: ...lity Vehicle dealer Limitations This warranty shall not apply to or include any of the following 4 Limitations This warranty shall not apply to or include any of the following a Repair or replacement...

Page 44: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com...

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