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Section 7 Lubrication
4200ATR Light Utility Vehicle 710-040M
7/14/08
28
Table of Contents
Transfer Case Oil Change
Warm oil drains quickly and completely. Therefore, drain
used transfer case oil while transfer case is still warm as
follows:
1.
Park vehicle on a level surface, set park brake, turn off
ignition switch, and remove switch key.
2.
Place a suitable container below the transfer case to
catch used oil. Remove fill cap and drain plug.
3.
Allow used oil to drain completely and then reinstall
drain plug and tighten it securely.
4.
Dispose of used transfer case oil in a manner that is
compatible with the environment. Do not throw used
oil in the trash, pour it on the ground, or down a drain.
5.
Fill oil to the edge of the oil fill hole with recommended
gear lube.
6.
Replace fill cap and tighten securely.
Transfer Case
Figure 7-2
21018
Transfer Case Oil
A general description for transfer case oil maintenance,
recommendations, and capacities is provided below.
Transfer Case Oil Type, Fill, and Drain
Refer to Figure 7-2
See also "Section 10 Specifications & Capacities" on page
33
Fill cap location: At rear right hand side (See arrow)
Drain plug location: At bottom center of transfer case
Type of Lubrication: 80/90 Gear lube
Transfer case Lubrication Capacity: 20 oz.
Quantity: Fill transfer case oil to edge of oil fill hole.
Transfer Case Oil Maintenance Schedule
•
Check transfer case housing for damage and possible
oil leakage after each use.
•
Check transfer case oil level every 6 months or every
100 hours (whichever comes first).
•
Change transfer case oil once a year or every 400 hours
(whichever comes first).
Transfer Case Oil Level Check
Refer to Figure 7-2
Check transfer case oil level at the fill cap located on right
rear side of transfer case (See Arrow in Figure 7-2) as
follows:
1.
Park vehicle on a level surface, set park brake, turn off
ignition switch, and remove switch key.
2.
Remove fill cap and verify oil is level with bottom of fill
hole.
3.
Fill oil to bottom of fill hole with recommended gear
lube if oil level is low.
4.
Replace fill cap and tighten securely.
NOTE: Running vehicle low on transfer case oil can
damage transfer case and void its warranty.
12 mo/100 hrs