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Section 5: Maintenance & Lubrication

4/1213

ZT60i & ZT72i (S/N 748109-) Accu-Z

®

 Zero Turn Mowers   357-398M

Table of Contents

Fuel System

!

DANGER

• Replacement of fuel system parts (i.e. gas caps, hoses, fuel

tanks, fuel filters, etc.) must be the same as original parts.
Fire and/or explosion can occur if not followed.

• Observe safe fuel handling precautions. Fuel is flammable

and vapors are very explosive. An explosion or fire can
burn, destroy and kill property, animals and people.

• Do not fill tank with engine running or while engine is hot.

Allow engine to cool before filling. Fuel spilled over engine,
muffler, or hot objects may result in a fire or explosion.

• Allow engine to cool before servicing the fuel system.
• Do not smoke while handling fuel or around the fuel tanks.
• Do not fill fuel tanks to the top. Fuel will expand in hot

weather and seep out through the fuel tank vent system.

• Screw gas cap on tight immediately after filling a tank.

Never operate mower without gas caps installed.

• Clean up any gasoline spills immediately.
• Keep fuel away from open flame or spark.
• Store mower away from open flame and sparks.
• Refuel outdoors preferably, or in well ventilated areas.
• Never attempt to start the engine when there is a strong

odor of gasoline fumes present. Locate and correct cause.

• Never buy more than a 30 day supply of gasoline and store

it in an approved container out of children’s reach.

• Do not fill gasoline containers inside a vehicle, on a truck,

or on a trailer. Interior carpets and plastic truck bed liners
insulate the container and slow loss of static charge.

• When practical, remove equipment from the truck or trailer

and refuel the equipment with its wheels on the ground. If
this is not possible, then refuel the equipment on the truck or
trailer using a portable container and not a gasoline
dispenser nozzle. If a gasoline dispenser nozzle must be
used, keep nozzle in contact with rim of fuel tank or
container opening at all times until fueling is complete.

• Gasoline is a poison that is harmful or fatal if swallowed.
• Avoid prolonged breathing of vapors. Long-term exposure

to vapors can cause serious injury and illness

• Keep face away from nozzle and gas tank opening.
• Keep gas away from eyes and skin.

Refer to Figure 5-13:

The fuel tanks are located on the mower’s fenders. Total
capacity of the tanks is 12.2 U.S. gallons. Before filling,
push blade engagement switch (OFF), move both control
levers fully (OUT), set park brake (ON) and turn switch
key (OFF). Allow engine to cool before filling tanks.

Allow engine to cool before filling tanks. Clean dirt from
around fuel tank cap. Remove cap and begin filling. Do
not fill fuel tanks to the top. Fuel will expand in hot
weather and seep out through the fuel tank vent system.
When finished, screw cap back on tight. EPA compliant
caps will make a clicking noise and ratchet action that
can be heard and felt when tight. Wipe up any spilled
gasoline. Use regular unleaded gasoline with an
(R+M)/2 octane rating of 87 or higher.

Left & Right Fuel Tanks

Figure 5-13

Land Pride recommends adding correct amounts of gas
stabilizer/conditioner in the fuel. For best results, follow
engine manufacturer’s directions. Using a fuel stabilizer/
conditioner in the fuel can provide benefits such as:

1.

Keeps gasoline fresh during storage of 90 days or
less. Drain fuel tanks if storage is longer.

2.

Cleans engine during operation.

3.

Eliminates gum-like varnish build-up in the fuel system.

Evaporative Emission Control System

All Land Pride Zero Turn Mowers will be EPA compliant
on the required January 1, 2012 date. Mowers that are
EPA compliant now have a decal on them stating:
“This Equipment meets U.S. EPA Evap. Standards”.
The Evaporative Emission Control System requires no
regularly scheduled maintenance but should be
inspected periodically, and thoroughly examined at least
once a year at the beginning of the mowing season:

1.

Inspect all fuel system components including tanks,
vents, hoses, clamps, fuel filter, valves and fittings for
leaks, cracks and loose connections. Make repairs
as necessary.

2.

The fuel tanks are equipped with tethered caps
Ensure tether is present and secured to the cap.

3.

The fuel caps have been designed to provide audible
and tactile feedback indicating that proper sealing
has been achieved. Ensure that this function is
present and that no fuel leaks from the filler neck
during usage. If fuel leakage is ever noticed at this
point, the fuel cap must be replaced immediately.

Left Fuel Tank

Fuel Cap

Fuel Cap

Right Fuel Tank

30097

IMPORTANT: The fuel system can be damaged if
the wrong fuel is used. Never use methanol, lead
gasoline or unleaded gasoline containing more than
10% ethanol. Do not mix oil with gasoline.

Summary of Contents for 357-398M

Page 1: ...d the Operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Copyright 2013 Pr...

Page 2: ...7 Deck Lift Pedal 17 Engine Starting 17 Engine Shut Down Sequence 17 Safety Start Interlock System 18 Driving The Mower 18 Moving Mower with Stalled Engine 20 Operator Safety 20 Equipment Safety 21 Tr...

Page 3: ...ontrol and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of equipment Be Aware of S...

Page 4: ...Remove buildup of grease oil or debris Remove all tools and unused parts from mower before operation Keep Riders Off Machinery Riders obstruct the operator s view they could be struck by foreign obje...

Page 5: ...loose fitting clothing Prolonged exposure to loud noise can cause hearing impairment or hearing loss Wear suitable hearing protection such as earmuffs or earplugs Operating equipment safely requires...

Page 6: ...equipment installed during repair requires safety labels to be affixed to the replaced component as specified by Land Pride When ordering new components make sure the correct safety labels are includ...

Page 7: ...Information 4 1213 ZT60i ZT72i S N 748109 Accu Z Zero Turn Mowers 357 398M Table of Contents 838 307C Warning Moving Parts Hazard 30085 838 833C Warning Fuel Imbedded in Fuel Tank 838 310C Warning Ge...

Page 8: ...tion ZT60i ZT72i S N 748109 Accu Z Zero Turn Mowers 357 398M 4 1213 Table of Contents 838 815C Warning Rollover Hazard 30086 838 306C Warning Do Not Operator Without Deflector 30086 838 308C Warning R...

Page 9: ...Accu Z Zero Turn Mowers 357 398M Table of Contents 30090 838 444C Danger Muffler Hot Both Sides of Engine Floor platform Deck Guards Have Been Removed to Show Decals 30088 818 543C Danger Guard Missin...

Page 10: ...igned with care and built by skilled workers using quality materials Proper assembly maintenance and safe operating practices will help you get years of satisfactory use from the machine Application T...

Page 11: ...ion Figure 1 30094 Further Assistance Your dealer wants you to be satisfied with your new mower If for any reason you do not understand any part of this manual or are not satisfied with the service re...

Page 12: ...Chute Assembly Figure 1 1 IMPORTANT To protect mower undercarriage lift mower off the crate floor with a hoist or other suitable lifting device Do not drive mower off the crate floor as this can bend...

Page 13: ...t on page 27 for positioning this seat forward and rearward ZT72i Seat Belt Assembly Refer to Refer to Figure 1 5 1 Insert seat belt clip 4 with push button A into clip sleeve 5 2 Make sure push butto...

Page 14: ...hrough mounting bracket A and ROPS tube 8 Secure with 1 2 lock nuts 6 Draw lock nuts up snug do not tighten 30136 3 Install lower left hand ROPS tube 9 in mounting bracket B Make sure hinge at the top...

Page 15: ...r parts Shorts caused by battery terminals or metal tools touching metal mower components can cause sparks Sparks can cause a battery gas explosion which will result in personal injury Connect the bla...

Page 16: ...6 3 10 17 4 11 12 19 6 13 20 7 14 21 22 5 12 3 8 18 1 Control Panel See Figure 2 2 on page 15 2 Battery Located under the seat 3 Control Levers 4 Deck Height Indicator 5 Discharge Chute Guard 6 Right...

Page 17: ...ntenance Lubrication Page 35 Read and follow all Lubrication Instructions Refer to Lubrication Points Page 52 Make sure their are no hydraulic leaks on the unit Refer to Avoid High Pressure Fluids Haz...

Page 18: ...the switch See Fuel System on page 43 for more information Left Right Fuel Tank Valve Figure 2 3 Park Brake Refer to Figure 2 4 Figure 2 5 The park brake lever is linked to the wheel motors with tie r...

Page 19: ...local Land Pride Dealer 1 Before starting the engine make sure a Blade engagement switch is OFF b Both control levers are positioned OUT c Park brake is ON 2 Set speed control to approximately 1 2 ope...

Page 20: ...oved to OFF Park brake positioned ON or OFF does not stop engine when becoming unseated with both control levers OUT and blade engagement switch OFF IMPORTANT The operator must be on the seat when tes...

Page 21: ...f Frame 2 Spread both control levers fully apart and pull park brake lever up to ON when stopped Ref Frame 1 To Steer Refer to Figure 2 7 on page 19 To Steer Straight While Traveling Forward Ref Frame...

Page 22: ...ower and must be properly trained in the safe operation of this mower The operator should attempt slow moving maneuvers to become familiar with the operation of the equipment before attempting normal...

Page 23: ...m can be slippery when wet Always make sure your footing is secure when climbing onto the mower to be seated WARNING Do not operate mower while drinking or under the influence of alcohol or drugs WARN...

Page 24: ...r forward or backward Pivoting on one stopped wheel can damage turf Use extreme caution when driving through dry grass brush and other fire hazard materials Never stop or park over combustible materia...

Page 25: ...back If you push one lever forward and pull one lever back the mower will do a zero turn in the direction of the steering lever closest to your body Now take a few moments in a safe area to practice...

Page 26: ...Unequal tire pressure will cause mower to drift to one side Refer to Tire Inflation Chart on page 63 Steering Adjustments The steering levers on the mower may over time require readjusting to operate...

Page 27: ...esigned to do two things First and most important they must be adjusted to protect the pumps from bottoming out internally Second the stops can be adjusted to drive straight when control levers are ag...

Page 28: ...ront Ball Studs Control Levers in Neutral Position Steering Dampener Spring Housing Upper Control Lever Adjustments The control levers may be adjusted while in neutral position for height reach and fo...

Page 29: ...l lever is one inch ahead of the left control lever stop the unit and either adjust the right upper control lever back one inch or adjust the left upper control lever forward one inch Seat Adjustment...

Page 30: ...e Extension Spring Hitch Pin Remove Before Releasing Belt Tension Anchor Bracket IMPORTANT Do not over tension spring to compensate for a badly worn belt or pulley 24562 Deck Leveling Height Adjustmen...

Page 31: ...ight indicator 7 to locate 3 hole 11 Turn adjusting nut 2 against deck lift block 1 until front deck lift chain 14 on the left side is tight and deck is still resting on the 3 support blocks 12 Tighte...

Page 32: ...one of the holes with the 1 4 plate facing to the front of the unit the deck height will be set at one of the following 1 1 1 2 2 2 1 2 3 3 1 2 4 4 1 2 or 5 The notch located at the rear of the right...

Page 33: ...with the pivot notch Driving the mower after closing the floor plate will pivot the axle and align the pivot notch with the locking bar When aligned the locking bar will on its own fall into the notc...

Page 34: ...d surface push blade engagement switch off raise deck fully up and turn switch key off 2 Chock in front of and in back of front wheels to prevent mower from rolling forward or backward 3 Make the foll...

Page 35: ...rtable during those sunny afternoons Soft Top Canopy 357 194A Snow Plow Refer to Figure 4 2 Get more use from your Zero Turn Mower by attaching a front mount snow blade Available in 60 and 72 widths t...

Page 36: ...unsightly grass clippings showing by installing mulching blades item 9 and baffles Items 1 to 8 on your mower deck For ZT60i mowers with Serial No 748109 or below ZT60i Mulching Blades 3 Required 890...

Page 37: ...raise and block the deck in the full up position and scrape the build up from underneath Maintenance Safety WARNING Read and observe all safety warnings in this manual and in the engine service manual...

Page 38: ...nd electric clutch bolt be checked after the first 2 hours of initial operation and after removal for repair or replacement Thereafter they should be checked every 50 hours of operation Blade spindle...

Page 39: ...er comes first Maintenance Schedule Service at Intervals Indicated Every 25 Hrs Every 50 Hrs Every 100 Hrs Every 200 Hrs Every 500 Hrs Refer to Page Clean mower Deck Engine Cooling System Daily After...

Page 40: ...12 Deck Underside Refer to Figure 5 4 13 Engine Oil Fill Dipstick Located under air cleaner mount 14 Engine Oil Drain Plug Located under air cleaner mount 15 Engine Oil Filter 16 Engine Oil Cooler 17...

Page 41: ...357 398M Table of Contents Top View of Mower Honda Engine Shown Figure 5 4 Bottom view of Mower Deck Not Shown Figure 5 5 30089 14 15 16 13 19 20 17 18 19 20 21 22 23 24 25 24 25 26 26 27 28 29 30 31...

Page 42: ...and call a physician immediately Acid will also damage clothing IMPORTANT Use only tires recommended by Land Pride Solid fill tires are not to be used on the Accu Z mower Negative Post Black Negative...

Page 43: ...round the hydraulic pumps and motors Water intrusion will result and void the warranty The hydrostatic drive pumps are equipped with bypass valves that must be opened before moving the mower with a st...

Page 44: ...eal surface of the oil filter c Completely fill oil filter with hydraulic oil d Screw new filter on until it makes contact with the surface it seats against e Tighten filter an additional 3 4 to 1 ful...

Page 45: ...fuel tanks are located on the mower s fenders Total capacity of the tanks is 12 2 U S gallons Before filling push blade engagement switch OFF move both control levers fully OUT set park brake ON and t...

Page 46: ...to the left right fuel tank valve with previously removed hose clamp General Engine Maintenance Detailed instructions and recommendations for break in and general maintenance are specified in the Eng...

Page 47: ...anister Canister Cap 27851 Air Filter Inner Element Air Filter Outer Element Burp Valve Position Below Air Filter Canister Rain Cap Positioned Vertically on Top of Air Filter Canister Open Ends of Fil...

Page 48: ...thin the canister and properly seated on both ends to prevent dirt from entering the engine Damaged Air Filtering System A damaged air filtering system occurs from mishandling of the filter element an...

Page 49: ...Belt Drive Layout Pulley Covers Removed for Clarity Figure 5 19 30109 1 Ground drive pulley 2 Deck drive pulley 3 Deck drive belt 4 Deck blade spindle pulley 4 5 Spindle belt tension idler 6 Tension...

Page 50: ...elease tension on ground drive belt 4 by pulling on idler arm 6 and carefully removing belt 4 from pump tension idler 5 Use caution when releasing idler arm 6 as spring 5 is in tension and will snap p...

Page 51: ...Blade Sharpening CAUTION ALWAYS wear eye protection and gloves when sharpening a blade IMPORTANT Blade mounting bolts have right hand threads Turn blade bolts counterclockwise to loosen and clockwise...

Page 52: ...t on page 62 when replacing hardware for proper torque WARNING When mounting blades rotate them after installation to ensure blade tips do not touch each other or sides of the mower WARNING Failure to...

Page 53: ...each spark plug hole Install plugs but do not reconnect plug leads h Crank engine with starter at least a dozen revolutions to distribute oil over cylinder walls and valve mechanism i Clean dirt and...

Page 54: ...de Spindle Access through rubber slit in pulley cover 1 Zerk Type of Lubrication Multi purpose Grease Quantity As required 100 M Hours Deck Lift Pivot Points Locate under main frame beams both sides 4...

Page 55: ...ose Grease Quantity As required Caster Wheel Bearing Zerk Located on hub of caster wheel 2 Zerks One on each caster wheel Type of Lubrication Multi purpose Grease Quantity As required Idler Arm Pivot...

Page 56: ...ump Multi purpose Grease in Grease Zerk Until Grease comes out of this Screw hole Reinstall Slotted Hex Head Screw 30099 30088 100 M Hours 500 A Hours 500 A Hours Deck Lift Pivot Located under floor p...

Page 57: ...E 10W 30 Oil Filter Part No 831 034C Fuel Filter Part No 831 031C Commercial Remote Air Filter Inner Filter Part No 831 076C 839 973C Outer Filter Part No 831 075C 839 974C Hydrostatic Transmission Sp...

Page 58: ...sable roller bearings Front Caster Forks 3 8 steel Front Wheel Spindles Coil Spring Suspension Pivoting Front Axle Front axle can be locked or unlocked Deck Thickness 10 Gauge deck with 11 gauge doubl...

Page 59: ...57 Section 6 Specifications Capacities 4 1213 ZT60i ZT72i S N 748109 Accu Z Zero Turn Mowers 357 398M Table of Contents 30115 ZT60i 73 1 2 ZT72i 85 3 4 57 3 4 74 1 4 81 1 2 83 50...

Page 60: ...action outstanding side hill stability and a smooth ride 24x12 00 12 4ply Front ribbed tires mounted in heavy duty pivoting caster forks Provide for a quick and durable turning response 13x6 5 6 ribbe...

Page 61: ...d bayonet mount seat platform Tilts up for easy access to battery and drive components or can be easily removed without tools Comfortable adjustable seat Deluxe Cushion with without spring suspension...

Page 62: ...of wet sticky grass Clean underside of deck Cutting Blades are not operating at full engine speed Increase engine rpms to full speed 3600 rpm Check engine speed with Land Pride Inductive Tachometer Pa...

Page 63: ...st linkage Hydraulic pump or motor faulty See your dealer Hydraulic system operates hot Hydraulic pump or motor faulty See your dealer Not operating engine at rated speed Increase engine speed to 3600...

Page 64: ...X 3 480 355 760 560 1050 780 1 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845 1 12 370 275 955 705 1350 995 M30 X 3 5 960 705 1510 1120 2100 1550 1 1 8 7 480 355 1080 795 1750 1290 M30 X...

Page 65: ...Section 9 Torque Tire Inflation Charts 4 1213 ZT60i ZT72i S N 748109 Accu Z Zero Turn Mowers 357 398M Table of Contents Tire Inflation Chart Tire Inflation PSI Drive Wheels 8 to 12 Caster Wheels 8 to...

Page 66: ...nits Limited warranty on all materials and workmanship for a period of 90 days Belts blades and tires are considered wear items Filters and Plugs are considered maintenance items This Warranty is limi...

Page 67: ...NOT AVAILABLE SEPARETLY 6 LH FUEL TANK RED COMPLIANT 7 RH FUEL TANK RED COMPLIANT 8 VALVE FUEL SELECTOR 9 TEE 1 4HB POLYPROP 10 EL 1 4HB X 1 4HB STEEL 11 EPA VALVE NOT AVAILABLE SEPARETLY 12 FUEL FILT...

Page 68: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com...

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