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2.4   ICE BIN CLEANING - START UP AND MONTHLY

 

 

A.  Disconnect Dispenser from power source.

 

 

B.  Remove Top Cover.

 

 

C.  Remove Agitator Pin from Agitator Shaft. Slide Agitator Shaft rearward out of Motor Shaft and

 

 

  pull out of rear Bearing to remove.

 

 

D.  Remove Dispensing Wheel from Motor Shaft by sliding rearward.

 

 

E.  Remove Dispensing Wheel Shroud.

 

 

F.  Remove Splash Plate Assembly by lifting it up and out from the dispenser face.

 

 

G.  Using cleaning solution, described in Section 2.2, and a clean cloth or soft brush, clean all

 

 

  removable parts, sides of Ice Bin, Ice Chute, and surface of aluminum casting.

 

 

H.  Repeat Step G for all exterior surfaces of the dispenser.

 

 

I.   Using hot water, thoroughly rinse away the cleaning solution.

 

 

J.  Wearing sanitary gloves, soak a clean cloth towel in sanitizing solution, described in Section 2.2,

 

 

  and wash all surfaces of removable parts, sides of Ice Bin, Ice Chute, and surface of aluminum

     casting.

 

 

K.  Repeat Step J for all metal and plastic surfaces (but not labels) of the dispenser exterior.

 

 

L.  Wearing sanitary gloves, reassemble all removable parts.

 

 

M.  Fill Unit with ice and replace Top Cover. 

  

NOTE:

 Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in dispensers not 

properly equipped to do so.

 

 

N.  Reconnect Dispenser to power source.

 

2.5   CLEANING AND SANITIZING BEVERAGE COMPONENTS - FIGAL SYSTEMS

  

NOTE:

 Extended lengths of product lines may require more time than stated below to flush and 

rinse lines.

 

 

A.  Disconnect syrup lines from syrup containers (for example, quick disconnects, figal containers,  

 etc.).

 

 

B.  Connect hose half of syrup line to a syrup tank filled with clean, potable, room temperature 

 

 

  water. Connect CO2 supply hose to tank and pressurize.

 

 

C.  Activate valve until water is dispensed. Flush and rinse line and fittings for a minimum of 60   

  seconds to remove all traces of residual product.

13

 

 

D.  Disconnect CO2 supply hose from the water filled syrup tank.

 

 

E.  Following the instructions as described in Section 3.1 above, mix appropriate amount of cleaning

 

 

  solution. Fill a tank with this solution. Connect hose half of syrup line to the tank. Connect CO2

 

 

  supply hose to tank and pressurize.

 

 

F.  Activate valve and draw cleaning solution through lines for a minimum of 60 seconds. This will  

  ensure line is flushed and filled with cleaning solution. Allow line to stand for at least 30 minutes.

 

 

G.  Disconnect CO2 supply hose from the tank.

 

 

H.  Connect hose half of syrup line to a tank filled with clean, potable, water at a temperature of 90°  

  to 110°F. Connect CO2 supply hose to tank and pressurize.

 

 

I.   Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all    

  traces of cleaning solution. Taste dispensed product to ensure there is no off-taste. If off-taste is  

  found, additional flushing of syrup system may be required.

 

 

J.  Disconnect CO2 supply hose from the tank.

 

 

K.  Reconnect Dispenser to power source. 

 

 

L.  Following the instructions as described in 3.1 above, mix appropriate amount of sanitizing 

 

 

  solution.Fill a tank with this solution. Connect hose half of syrup line to the tank. Connect CO2  

  supply hose to tank and pressurize. 

!

WARNING

 TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE, DO NOT ATTEMPT TO 

REMOVE SYRUP TANK COVER UNTIL CO2 HAS BEEN RELEASED FROM TANK.

ADVERTENCIA 

 PARA EVITAR POSIBLES LESIONES PERSONALES O DAÑOS MATERIALES, NO TRATE DE 

RETIRAR LA TAPA DEL TANQUE DE SOROPE HASTA QUE SE HAYA LIBERADO LA PRESIÓN DEL CO2 DEL 

TANQUE.

AVERTISSEMENT

 POUR ÉVITER DES BLESSURES OU DES DOMMAGES MATÉRIELS POSSIBLES, N’ESSAYEZ 

PAS DE RETIRER LE COUVERCLE DU RÉSERVOIR DE SIROP, JUSQU’A CE QUE DE LA PRESSION DE CO2 AIT 

ÉTÉ LIBÉRÉE DU RESERVOIR.

Summary of Contents for IBD 4500-44

Page 1: ...ranty 800 729 1550 custserv lancercorp com lancercorp com Manual PN 28 0420 02 FEBRUARY 2006 FOR QUALIFIED INSTALLER ONLY ICE BEVERAGE DISPENSERS IBD44 SERIES 4500 Operation Manual PN 28 0420 02 Lance...

Page 2: ...2 3 DAILY CLEANING 12 2 4 ICE BIN CLEANING STARTUP AND MONTHLY 13 2 5 CLEANING AND SANITIZING BEVERAGE COMPONENTS FIGAL SYSTEMS 13 14 2 6 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS...

Page 3: ...ONATION 19 4 LIGHT EMITTING DIODES LEDS 20 5 AUTOMATIC AGITATION AND LOW ICE ALARM CONTROL 20 21 6 ILLUSTRATIONS AND PARTS LISTINGS 22 6 1 DECALS AND LABELS 22 23 6 2 FINAL ASSEMBLY POST MIX IBD AND I...

Page 4: ...115V 60Hz 6 amps WEIGHT Shipping 460 lbs 129 3 kg Empty 400 lbs 113 4 kg ICE Capacity 360 lbs 95 2 kg Dispensable 300 lbs 77 1 kg FITTINGS Soda water inlet 3 8 barb Brand syrup inlets 3 8 barb PLAIN...

Page 5: ...nded electrical outlet Enough space to install the dispenser Include space for a top mounted ice machine if necessary Does the top mounted ice machine have a minimum clearance on all sides Located awa...

Page 6: ...ni os sin supervisi n Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 F a 105 F 4 4 C a 40 5 C No opere...

Page 7: ...del agua de red Minimo 25 PSIG 0 172 MPA Maximo 50 PSIG 0 345 MPA En unidades sin regulador de presi n incorporado si la presi n del agua es superior a 50 PSIG 0 345 MPA se debe usar un regulador de...

Page 8: ...ques locaux lorsque vous faites des connexions Chaque distributrice doit avoir un circuit lectrique s par N utilisez pas de cordons prolongateurs avec cet appareil Ne pas le brancher avec d autres app...

Page 9: ...nd local standards It is the responsibility of the installer to ensure compliance Proporcione un suministro adecuado de agua potable La l nea de suministro de agua debe ser de una tuber a de por lo me...

Page 10: ...installed directly on the countertop or on legs supplied with the unit If installed directly on the counter the unit must be sealed to the countertop If an ice maker is to be mounted on top of dispens...

Page 11: ...d electrical outlet J Test Motor operation by pushing Ice Chute K Clean and sanitize dispenser see Section 2 L Fill unit approximately half full with ice Push Chute and check for ice delivery M Finish...

Page 12: ...f five 5 gallons of cleaning mixture should be prepared Any equivalent cleanser may be used as long as it provides a caustic based non perfumed easily rinsed mixture containing at least two 2 percent...

Page 13: ...er is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product 13 D Disconnect CO2 supply hose from the water filled syrup tank E Following the...

Page 14: ...sidual product D Following the instructions as described in 3 1 above mix appropriate amount of cleaning solution in a clean container Place syrup inlet line in container filled with cleaning solution...

Page 15: ...supply F Magnet not in ice chute shell A Connect dispenser to power source B Replace ice chute base C Plug in wiring harness D Replace PC board E Check voltage to power supply Check fuses F Install m...

Page 16: ...da flow control A Verify incoming CO2 pressure is between 70 75 PSI B Open shutoff fully C Remove soda flow control from valve and clean out any foreign material to ensure smooth spool movement 3 12 I...

Page 17: ...aking at connections A Loose water connections B Flare seal washer leaks A Tighten water connections B Replace flare seal washer 3 17 Water only dispensed no syrup Or syrup only dispensed no water A S...

Page 18: ...with ice and allow coldplate to re stabilize B Correct prior to dispenser C Adjust CO2 pressure downward but not less than 70 PSI D Re adjust and reset ratio E Remove and clean F Bleed air from BIB li...

Page 19: ...e defective pump 3 24 BIB pump fails to restart after bag replacement A BIB connector not on tightly B BIB connector is stopped up C Kinks in syrup line A Tighten BIB connector B Clean out or replace...

Page 20: ...Replace if defective 4 7 LED D9 This light is on when the motor is activated When the chute is depressed this light should turn on If it does not check to see if the motor harness is connected to the...

Page 21: ...ring to the table and setting the switches as shown ON times from one 1 second to four 4 seconds in one 1 second increments can be obtained EXAMPLE For three 3 seconds ON time switch 3 should be in th...

Page 22: ...GS AND WIRING DIAGRAMS 6 1 DECALS AND LABELS 7 DA NG ER HAZ ARD OUS MOV ING PAR TS SER VICIN G OR CLEA NING UNIT DISC ONN ECT POW ER BEFO RE UNIT MAY ACTI VATE UNE XPEC TEDL Y ELE CTR ICAL SHO CK HAZ...

Page 23: ...ing Diagram IBD44 5 06 1207 Label Cold Plate Cleaning IBD 6 06 1522 Label Low Ice IBD 7 06 1139 Label Warning Lid IBD 8 06 1457 01 Panel Graphics Coca Cola IBD44 9 06 2058 01 Decal Wrapper Side Coca C...

Page 24: ...6 2 FINAL ASSEMBLY POST MIX IBD AND ICE DISPENSER 5 3 5 7 4 2 3 4 6 1 9 8 11 10 12 13 14 15 17 16 18 19 20 21 22 23 24 24...

Page 25: ...r IBD 12 30 7343 01 Splash Plate IBD44 Units manufactured before December 2003 30 8635 Splash Plate IBD44 Units manufactured after December 2003 13 03 0300 Clip Wire Adhesive IBD 14 03 0049 Clip Cord...

Page 26: ...P TIE WRAP BLACK BLACK TIE WRAP TO TRANSFORMER TO KEYSW ITCH W H IT E BLAC K TIE WRAP TIE WRAP BLAC K BLACK TIE WRAP TO TRANSFORMER TO KEYSWITCH 5 7 19 6 8 9 10 4 3 11 12 13 26 6 3 FAUCET PLATE AND IC...

Page 27: ...C 04 0327 Washer Flat R D 12 0195 Solenoid D 90 R E 30 5165 01 Bracket Solenoid R F 23 1380 Plunger Assy R G 10 0496 Pin Solenoid Assy R H 03 0110 Spring Solenoid R I 03 0111 Ring Retaining 5133 62 R...

Page 28: ...TOR SUB ASSEMBLY POST MIX 1 2 2 3 19 22 7 8 8 9 21 4 10 10 11 12 13 14 15 16 15 16 17 15 18 19 20 5 5 4 19 19 32 30 31 FROM RED LEADS ON BALLAST FROM BLUE LEADS ON BALLAST 26 TO YELLOW LEADS ON BALLAS...

Page 29: ...P IBD Left Side 18 30 6679 Bracket Merchandiser Support IBD44 19 04 0504 Screw 8 18 x 0 375 PHD 20 52 2181 01 Ballast Assy 120V IBD44 21 51 5836 Wrapper Sub Assy Right Side IBD44 22 12 0097 Switch Key...

Page 30: ...R MOTOR VALVE VALVE KEY SWITCH SWITCH KEY DISPENSE SWITCH SWITCH DISPENSE LOW ICE LIGHT LOW ICE LIGHT ELECTRICAL BOX BOUNDARY WHITE BLACK WHITE J3 J7 WHITE BLACK BLACK WHITE BLACK BLACK WHITE BLACK BL...

Page 31: ...SWITCH IS CLOSED D9 ON WHEN MOTOR IS ON D8 ON WHEN TRAP DOOR SOLENOID IS OPEN D7 FLASHES WHEN ICE IS LOW D6 ON WHEN 32VDC IS AVAILABLE D5 ON WHEN 5VDC IS AVAILABLE D4 ON WHEN LID IS CLOSED LED INDICAT...

Page 32: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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