Borg & Overstrom 818 Installation & Operation Manual Download Page 1

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INSTALLATION &

OPERATION GUIDE

818 SPORT MODELS

Summary of Contents for 818

Page 1: ...INSTALLATION OPERATION GUIDE 818 SPORT MODELS ...

Page 2: ...2 Installation and Operation Guides Page 10 3 Sanitisation and Cleaning Guides Page 22 4 Troubleshooting Guides Page 25 5 Exploded Diagrams Page 32 6 Complete Parts Listing Page 40 7 Appendices Page 47 818 Sport Models Technical Manual ...

Page 3: ...Section1 Technical Manual 818 Sport ...

Page 4: ... dispensers available in two different operational types 818 Cold and Ambient Low Pressure Tank System 818 CS Cold and Sparkling Direct Chill System Both types are available as Countertop With optional base cabinet Close fitting to create Floor Standing style appearance ...

Page 5: ...rmostatically controlled via the adjustment screw on the back of the machine This setting is factory set and is not necessary to adjust in most cases see Controls The Cold Tank can be drained via the lower of the two Drain Ports on the rear of the machine 818 Cold and Sparkling Model A Direct Chill cold water dispenser where water is used as the cooling medium in the Direct Chill tank This is auto...

Page 6: ...ter is above set point 10A Fuse On rear of machine integral with IEC socket Cold and Sparkling Models On Off switches at upper rear of machine Cold switches Cooling Operation on off Soda switches Sparkling Operation on off The thermostat setting is the same as for the Cold Ambient model as above Sparkling Button Press to dispense Sparkling Water Cold Button Press to dispense Cold Water Green LED L...

Page 7: ...ositioned in the back of the cabinet Every Base Cabinet is supplied with a Level Sensor Kit comprising Water Container Sensor Unit c w 2 no CR3032 batteries Drip Tray with Drainage Outlet Simply exchange the Drip Trays connect the Drainage Tubing that is pre fitted down the front left hand side of the cabinet into the top of the container and remove the transit seal from around the float shaft to ...

Page 8: ... steel carbonator on sparkling water machine option 818 CS 3 5 litre stainless steel chiller tank with level control containing stainless steel cold water direct chill coil Stainless steel carbonator tank with independent level control fitted inside coil High capacity low voltage diaphragm inlet pump COLD TEMPERATURE 2 C to 11 C THROUGHPUT PER HOUR 18 litres cold 12 C 16 litres sparkling 12 C DISP...

Page 9: ...Section2 Technical Manual 818 Sport ...

Page 10: ...818 Sport Models 10 818 Sport Cold and Ambient Model Contents Major Components Water Connection Operation Safety Sanitisation Guide See section 3 Operation ...

Page 11: ...818 Sport Models 11 Major Components Water Connection Top Cover Cold Water Tank Ambient Water Button Cold Water Button Control Panel Inlet Water 1 4 Drain Port ...

Page 12: ...flows out of the dispenser the cold power switch may be turned on and it is ready to use Please do not turn on the power switch until water flows out of the machine to avoid damage Allow up to one hour for minimum temperature water Flush through 10 litres of water 2 When the cold power switch is turned on the chilling LED will be on When the set temperature is reached the LED will go out Cold Powe...

Page 13: ...818 Sport Models 13 3 Press the ambient water button for ambient water 4 Press the cold water button for cold water Ambient Water Button Cold Power Indicator Chilling System Indicator Cold Water Button ...

Page 14: ...sure to use single outlet socket with correct power voltage Plug the power cord directly into the electrical socket Leave a space no less than 15cm between the wall and dispenser Keep the machine away from sunlight heat and moisture ...

Page 15: ...s 15 818CS Cold and Sparkling Model Contents Major Components Water and CO2 Connection Cold Water Operation CO2 Bottle Installation Sparkling Operation Safety Leak Detection Sanitisation Guide See Section 3 Operation ...

Page 16: ...818 Sport Models 16 Major Components Water and CO2 Connection Top Cover Sparkling Water Tank Cold Water Tank Control Panel CO2 Connector 1 4 Inlet water 1 4 Drain Port ...

Page 17: ...ached 1 After connecting the water the tank will begin to fill with water Plug in the power and the indicator LEDs will be on Try pressing the cold button until the water comes out When water flows out of the dispenser the power switch may be turned on and the machine is ready to use Allow up to one hour for minimum temperature water Cold water power Carbonated Water Power Fused IEC Socket Cold Wa...

Page 18: ...onated switch has been turned on 1 After completing the water installation turn on the soda power switch When the pump switches off open the CO2 regulator Do not exceed 5 bar pressure 2 Initially please flush through approximately 10 litres of water 3 It will be necessary to leave the machine for up to one hour for sparkling water to develop by absorbing the CO2 CO2 Refill Tube Carbonated Power Sw...

Page 19: ...ve a space no less than 15cm between the wall and dispenser Keep the machine away from sunlight heat and moisture Be sure to use single outlet socket with correct power voltage Plug the power cord directly into the electrical socket ...

Page 20: ...leaking is detected the power will be cut off automatically When the power has been cut off 1 Unplug the machine then remove the left side plate 2 Detection probe found in the bottom front left hand corner and dry probes and machine with a dry cloth 3 Plug in the machine to test if the leaking has stopped ...

Page 21: ...Section3 Technical Manual 818 Sport ...

Page 22: ...lution Leave solution for 10 minutes inside machine for sanitisation to take effect During this time thoroughly clean the machine externally For this we recommend the use of proprietary disposable sanitisation wipes Pay particular attention to the dispense faucet and the push button controls Remember to include the drip tray If a Waste Overflow System is fitted this may benefit from flushing throu...

Page 23: ...olution for 10 minutes inside machine for sanitisation to take effect During this time thoroughly clean the machine externally For this we recommend the use of proprietary disposable sanitisation wipes Pay particular attention to the dispense faucet and the push button controls Remember to include the drip tray If a Waste Overflow System is fitted this may benefit from flushing through with a smal...

Page 24: ...Section4 Technical Manual 818 Sport ...

Page 25: ...lve not clicking Check whether voltage is present when operated Caution High Voltage If not present check wiring for continuity and or replace PCB If present replace solenoid coil whole valve coil whole valve assembly complete From Cold Valve Firstly all as for Ambient Tap Carry out checks and actions as for ambient tap Chiller tank frozen Faulty Thermostat Thaw out and check and replace Cold Wate...

Page 26: ...actions as for Ambient Dispense Low or no CO2 Check and replace cylinder as necessary Pump not operating Check carbonator level Control Systems Check probes connected leads attached Check power supply to pump Carbonator Tank over pressurised with CO2 Switch Sparkling System off shut off CO2 supply and release CO2 from carbonator Switch Sparkling system on the check pump operation If normal Open CO...

Page 27: ...itched off Check switch positions as necessary Compressor runs and switching off cool warm to touch Thermostat set too high Decrease Cold Thermostat set point Faulty Thermostat Replace Thermostat Compressor runs but not Switching off Hot to touch See Appendix Technical Advice to diagnose Refrigeration problem Compressor not running at all Check and replace if necessary No electricity power supply ...

Page 28: ...ontainer Empty Drip Tray Water lying in bottom of machine Faulty Level Sensors Check Batteries Leak in supply inlet pipe work and or filter Locate and repair accordingly Leak from machine water pipe work fittings Locate and repair accordingly Check pressure and fit pressure reducing valve if needed 8 1 8 M O D E L S O N L Y Trouble Shooting Fault Diagnosis Guide 4 Water Leaks ...

Page 29: ...rately Check Fuse in IEC Socket Replace if necessary Faulty PCB Machine working normally otherwise Replace PCB Machine shakes on Start Up Compressor Starting Level Surface No action needed This is quite normal Uneven Surface Level up machine When installed with Base Cabinet Missing Fixings Replace missing fixings Tripping out Electricity supply Machine in high humidity environment Discuss possible...

Page 30: ...specially where water pressure is low or after filter change Hold button on to purge air out This could take several minutes where pressure is low Pre flush filters Button Not being pressed enough Press button firmly N B This could be caused by a surrounding cold environment making the action stiffer Faulty PCB Replace PCB From Ambient or Cold Water Valve and hammering noise Fluctuating mains wate...

Page 31: ...Section5 Technical Manual 818 Sport ...

Page 32: ...818 Sport Models 32 Borg Overström Sport CW818 Cold Ambient Exploded Component Diagram Model No 818 Exploded Component Diagram 1 ...

Page 33: ...818 Sport Models 33 Borg Overström Sport CS818 Cold Sparkling Exploded Component Diagram Model No 818 Exploded Component Diagram 2 ...

Page 34: ...818 Sport Models 34 Borg Overström Sport 828 Base Cabinet Parts Diagram Model No 828 01 B19 B16 B14 B1 B2 B9 L1 B9 B10 B10 B5 B12 B4 B6 B17 B18 B7 B11 B11 B3 B12 B8 B13 B15 Parts Diagram ...

Page 35: ...valve bridge diode Compressor white yellow blue purple purple white brown brown brown IN AC AC DC brown blue blue yellow black temperature switch black yellow white yellow yellow black black fuse yellow Fan Transformer Carbonated Solenoid Valve Cold Solenoid Valve Carbonated Power Switch Cold Power Switch I C Board Electrical Circuit Diagram 1 ...

Page 36: ...it Diagram Series 01 Cold Solenoid Valve Ambient Solenoid Valve yellow white blue brown brown brown Fuse IC Board IN IN Cold Power Switch yellow blue black black blue Temperature Switch blue brown yellow yellow Compressor white yellow brown AC Electrical Circuit Diagram 2 ...

Page 37: ...rbonated Water Tank Cold Tank Low Y Full r Common B CO2 Input Checking Valve Checking Valve Soda Pump Level Control Module Water In Bottom Plate Carbonated Water Solenoid Valve Cold Water Solenoid Valve Inlet Solenoid Valve Inlet Solenoid Valve Drainage Circulating Pump Faucet Water Pathway Diagram 1 ...

Page 38: ...ater Cold Water Tank Cold Wate r Ambient Water Ambient Water Solenoid Valve Grit Filler Cold Solenoid Valve Drainage Water 818 Sport Models 38 Borg Overström CW818 Cold Ambient Water Pathway Diagram Series 01 Azure UK Water Pathway Diagram 2 ...

Page 39: ...Technical Manual 818 Sport Section6 ...

Page 40: ... Inlet Elbow 1 P14 131641 1 4 Push Fit Inlet Connector 2 P15 131647 1 4 Push Fit Elbow 2 P16 174312 PCB Rear Cover 1 P17 194412 1 4 Grit Filter 1 P18 131648 1 4 Push Fit Y Joint 1 P19 134591 PVC Pipe Sleeving 3 P20 131649 1 4 Push Fit Tee 2 P21 134592 1 4 LLDPE Water Pipe 9 P22 134561 Dispense Tube Large 2 P23 135718 Pipe Insulation 1 P24 127851 Top Frame 1 M1 127852 Front Frame Support 2 M2 12785...

Page 41: ...31 Condenser 1 E8 172164 Main Wiring Loom 1 E9 172163 IEC Socket Fused 1 E10 172176 Blue LED Lighting 1 E11 173311 Level Control Module 1 E12 172166 Control Wiring Loom 1 E13 165240 Cold Tank Set Complete 1 C1 184421 Top Bracket Rear 1 C2 184222 Top Bracket Front 1 C3 133423 Cold Tank Lid Outer 1 C4 134601 DC Cold Coil 1 C5 131642 1 4 Push fit Inlet Elbow 2 C6 462739 1 4 Clip 2 C7 131641 1 4 Push ...

Page 42: ... C29 Duplicate Pipe Insulation 2 C30 135722 Pipe Insulation 1 C31 131569 Cold Tank outlet Seal 1 C32 134609 Capillary Tube 1 C33 134593 DC Coil Extension Tube 1 C34 131431 Pipe Clip 1 C35 131427 DC Tank Pump Connector 1 C36 134587 Connector Elbow 1 C37 131582 Tank Lid Bung 1 C38 172181 Keypad membrane 1 O1 135717 Insulation Sleeve 1 O2 123185 Top Panel Black 1 P1 120815 Front Panel Silver 1 P2 126...

Page 43: ... Panel 1 M5 181121 3 0 x 8 RHD S T Screw 4 M6 181126 4 0 x 12 RHD S T Screw M7 181127 5 0 x 12 RHD S T Screw 4 M8 181681 4 0 x 8 BA RHD S T Screw M9 181124 4 0 x 12 s s RHD S T Screw 6 M10 134606 Copper Tubing 1 M11 182371 M4 x 7 YP PHD S T Screw 2 M12 134602 Copper Tubing 1 M13 181342 M4 x 20 YP PHD S T Screw 1 M14 174316 Dryer 2 M15 134604 Copper Tubing 1 M16 171221 PCB Cold and Ambient 1 E1 174...

Page 44: ...d Tank Outlet 1 C15 134592 1 4 LLDPE Water Pipe 3 C16 131649 1 4 Push Fit Tee 1 C17 134566 Vent Tube 1 C18 135722 Pipe Insulation 1 C19 135722 Pipe Insulation 1 C20 191161 PCB Cold Ambient 1 O1 135722 Pipe Insulation 1 O2 172148 Euro IEC Power Cord Set 1 1 E6 E6 User Manual 1 1 128981 B O Carton 1 1 128904 Polybag 1 1 193221 CO2 Regulator 0 1 120821 Front Infill Panel Black 1 B3 184542 Spring Cap ...

Page 45: ...crew 1 B15 Cabinet 1 B1 193186 Level sensor Complete 1 L1 131568 Drain Connector 1 B16 184641 Drain Tube Fastener 1 B17 134571 Drain Tube Fastener 0 0 1 B18 125833 Drip Tray Only c w Drainage 0 0 1 B19 171231 Level Sensor PCB 1 174309 Level Sensor Enclosure 1 174308 Level Sensor Float Valve 1 193187 Level Sensor Container Only 1 193222 CO2 Regulator Gauge 1 193323 CO2 Adaptor 1 Adaptor Washer 1 ...

Page 46: ...Technical Manual 818 Sport Section7 ...

Page 47: ... cover and carefully remove the relays If the power has been even recently connected to the compressor the solid stat relay will be energised and will need discharging 5 Check the Compressor resistance readings Approx readings could be R C 12ohms S C 34ohms R S 46 Ohms sum of both N B There should always be some variation between compressors What should be identified is large discrepancies unbalan...

Page 48: ...mperature could indicate a blockage A high current draw would confirm this Contact Azure Technical Support 3 Continue to follow the pipe work from the end of the condenser to the dryer A frozen iced dryer will indicate a blockage Contact Azure Technical Support Again a high current draw would confirm this 4 The dryer exits into the capillary tube Check this for restrictions and NB This has a very ...

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Page 50: ...818 Sport Models 50 ...

Page 51: ...Notes ...

Page 52: ...Notes ...

Page 53: ...Notes ...

Page 54: ...Notes ...

Page 55: ...ort Available 0700 1700 Monday to Friday Telephone 01362 656926 Fax 01362 656923 Email service azureuk co uk Azure UK 5 John Goshawk Road Rash s Green East Dereham Norfolk NR19 1SY t 44 0 1362 656 928 f 44 0 1362 656 920 e sales azureuk co uk w www azureuk co uk ...

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