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4.   LIGHT EMITTING DIODES (LEDS)
 

4.1   LED D3

 

 

This light is on when the ice dispense switch is activated. If the chute is depressed and the light 

does not turn on, check to see if the wire harness is connected or if the dispense switch is 

   defective.

 

4.2   LED D4

 

 

This light is used on units with lid interlock switches. On the 4500 series ice-beverage dispenser, 

this light should always be lit. If it is not, check the Lid Interlock Jumper (black wire with 4 pin white

   connector).

 

4.3   LED D5

 

 

This light is on when +5VDC is present at the circuit board. It should be lit whenever the unit is

 

 

connected to a power source. If the light is off, check to see if the internal circuit breaker on the

 

 

transformer has tripped. If it has tripped, it can be reset by depressing the switch on the top of the

   transformer.

 

4.4   LED D6

 

 

This light is on when +32VDC is present at the circuit board. It should be lit whenever the unit is

 

 

connected to a power source. If the light is off, check to see if the internal circuit breaker on the

 

 

transformer has tripped. If it has tripped, it can be reset by depressing the switch on the top of the

   transformer.

 

4.5   LED D7

 

 

This light flashes when there is no ice between the sensors in the ice bin. If the bin is empty and the

 

 

light is not flashing, check all wiring harnesses. 

 

4.6   LED D8

 

 

This light is on when the solenoid is activated. When the chute is depressed, this light should turn 

on. If it does not, check to see if the solenoid leads are connected to the PC board or damaged, 

check continuity of solenoid. Replace if defective.

 

4.7   LED D9

 

 

This light is on when the motor is activated. When the chute is depressed, this light should turn on. 

If it does not, check to see if the motor harness is connected to the PC board or damaged, check

 

 

continuity of motor harness and motor. Replace if defective.

5.   AUTOMATIC AGITATION AND LOW ICE ALARM CONTROL

20

 

Each Series 4500 ice beverage dispenser is equipped with automatic agitation for the ice bin. The unit is

 

shipped with timing set at two (2) seconds ON every 60 minutes. Referring to the tables on the wiring

 

diagram included in this manual (also affixed to the electrical box cover), the automatic agitation 

 

timing can be changed as follows. A set of DIP switches is provided to control the timing and low ice 

 control.
 

NOTE:

 Dispensers using pellet ice must have the automatic agitation settings adjusted to four (4) 

 

seconds ON every 150 minutes. See Section 6.11.

!

WARNING

 THIS UNIT IS EQUIPPED WITH AUTOMATIC AGITATION. IT MAY ACTIVATE UNEXPECTEDLY. DO

NOT PLACE HANDS, OR FOREIGN OBJECTS IN THE ICE STORAGE COMPARTMENT. WHEN UNIT IS BEING 

SERVICED, CLEANED, OR SANITIZED, UNPLUG DISPENSER FROM THE POWER SOURCE.

ADVERTENCIA 

 ESTA UNIDAD ESTÁ EQUIPADA CON AUTOMÁTICO AGITACIÓN. PUEDE ACTIVAR 

INESPERADAMENTE. NO INTRODUZCA LAS MANOS, NI OTROS OBJETOS EXTRAÑOS EN EL COMPARTIMIENTO 

DE ALMACENAMIENTO DE HIELO. CUANDO LA UNIDAD SE ESTÁ ATENDIENDO, LIMPIADOS O DESINFECTADOS 

DISPENSADOR DESENCHUFE DE LA FUENTE DE ALIMENTACIÓN.

AVERTISSEMENT

 CET APPAREIL EST ÉQUIPÉ AUTOMATIQUE AGITATION. ELLE PEUT ACTIVER UNE FAÇON 

INATTENDUE. NE PAS METTRE LES MAINS OU DES OBJETS DANS LE COMPARTIMENT DE STOCKAGE DE 

GLACE. AVEC L’APPAREIL EST RÉPARÉ, NETTOYÉES OU ASEPTISÉ, DISTRIBUTEUR DÉBRANCHEZ LA SOURCE 

D’ALIMENTATION.

Summary of Contents for IBD 4500-44

Page 1: ...ranty 800 729 1550 custserv lancercorp com lancercorp com Manual PN 28 0420 02 FEBRUARY 2006 FOR QUALIFIED INSTALLER ONLY ICE BEVERAGE DISPENSERS IBD44 SERIES 4500 Operation Manual PN 28 0420 02 Lance...

Page 2: ...2 3 DAILY CLEANING 12 2 4 ICE BIN CLEANING STARTUP AND MONTHLY 13 2 5 CLEANING AND SANITIZING BEVERAGE COMPONENTS FIGAL SYSTEMS 13 14 2 6 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS...

Page 3: ...ONATION 19 4 LIGHT EMITTING DIODES LEDS 20 5 AUTOMATIC AGITATION AND LOW ICE ALARM CONTROL 20 21 6 ILLUSTRATIONS AND PARTS LISTINGS 22 6 1 DECALS AND LABELS 22 23 6 2 FINAL ASSEMBLY POST MIX IBD AND I...

Page 4: ...115V 60Hz 6 amps WEIGHT Shipping 460 lbs 129 3 kg Empty 400 lbs 113 4 kg ICE Capacity 360 lbs 95 2 kg Dispensable 300 lbs 77 1 kg FITTINGS Soda water inlet 3 8 barb Brand syrup inlets 3 8 barb PLAIN...

Page 5: ...nded electrical outlet Enough space to install the dispenser Include space for a top mounted ice machine if necessary Does the top mounted ice machine have a minimum clearance on all sides Located awa...

Page 6: ...ni os sin supervisi n Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 F a 105 F 4 4 C a 40 5 C No opere...

Page 7: ...del agua de red Minimo 25 PSIG 0 172 MPA Maximo 50 PSIG 0 345 MPA En unidades sin regulador de presi n incorporado si la presi n del agua es superior a 50 PSIG 0 345 MPA se debe usar un regulador de...

Page 8: ...ques locaux lorsque vous faites des connexions Chaque distributrice doit avoir un circuit lectrique s par N utilisez pas de cordons prolongateurs avec cet appareil Ne pas le brancher avec d autres app...

Page 9: ...nd local standards It is the responsibility of the installer to ensure compliance Proporcione un suministro adecuado de agua potable La l nea de suministro de agua debe ser de una tuber a de por lo me...

Page 10: ...installed directly on the countertop or on legs supplied with the unit If installed directly on the counter the unit must be sealed to the countertop If an ice maker is to be mounted on top of dispens...

Page 11: ...d electrical outlet J Test Motor operation by pushing Ice Chute K Clean and sanitize dispenser see Section 2 L Fill unit approximately half full with ice Push Chute and check for ice delivery M Finish...

Page 12: ...f five 5 gallons of cleaning mixture should be prepared Any equivalent cleanser may be used as long as it provides a caustic based non perfumed easily rinsed mixture containing at least two 2 percent...

Page 13: ...er is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product 13 D Disconnect CO2 supply hose from the water filled syrup tank E Following the...

Page 14: ...sidual product D Following the instructions as described in 3 1 above mix appropriate amount of cleaning solution in a clean container Place syrup inlet line in container filled with cleaning solution...

Page 15: ...supply F Magnet not in ice chute shell A Connect dispenser to power source B Replace ice chute base C Plug in wiring harness D Replace PC board E Check voltage to power supply Check fuses F Install m...

Page 16: ...da flow control A Verify incoming CO2 pressure is between 70 75 PSI B Open shutoff fully C Remove soda flow control from valve and clean out any foreign material to ensure smooth spool movement 3 12 I...

Page 17: ...aking at connections A Loose water connections B Flare seal washer leaks A Tighten water connections B Replace flare seal washer 3 17 Water only dispensed no syrup Or syrup only dispensed no water A S...

Page 18: ...with ice and allow coldplate to re stabilize B Correct prior to dispenser C Adjust CO2 pressure downward but not less than 70 PSI D Re adjust and reset ratio E Remove and clean F Bleed air from BIB li...

Page 19: ...e defective pump 3 24 BIB pump fails to restart after bag replacement A BIB connector not on tightly B BIB connector is stopped up C Kinks in syrup line A Tighten BIB connector B Clean out or replace...

Page 20: ...Replace if defective 4 7 LED D9 This light is on when the motor is activated When the chute is depressed this light should turn on If it does not check to see if the motor harness is connected to the...

Page 21: ...ring to the table and setting the switches as shown ON times from one 1 second to four 4 seconds in one 1 second increments can be obtained EXAMPLE For three 3 seconds ON time switch 3 should be in th...

Page 22: ...GS AND WIRING DIAGRAMS 6 1 DECALS AND LABELS 7 DA NG ER HAZ ARD OUS MOV ING PAR TS SER VICIN G OR CLEA NING UNIT DISC ONN ECT POW ER BEFO RE UNIT MAY ACTI VATE UNE XPEC TEDL Y ELE CTR ICAL SHO CK HAZ...

Page 23: ...ing Diagram IBD44 5 06 1207 Label Cold Plate Cleaning IBD 6 06 1522 Label Low Ice IBD 7 06 1139 Label Warning Lid IBD 8 06 1457 01 Panel Graphics Coca Cola IBD44 9 06 2058 01 Decal Wrapper Side Coca C...

Page 24: ...6 2 FINAL ASSEMBLY POST MIX IBD AND ICE DISPENSER 5 3 5 7 4 2 3 4 6 1 9 8 11 10 12 13 14 15 17 16 18 19 20 21 22 23 24 24...

Page 25: ...r IBD 12 30 7343 01 Splash Plate IBD44 Units manufactured before December 2003 30 8635 Splash Plate IBD44 Units manufactured after December 2003 13 03 0300 Clip Wire Adhesive IBD 14 03 0049 Clip Cord...

Page 26: ...P TIE WRAP BLACK BLACK TIE WRAP TO TRANSFORMER TO KEYSW ITCH W H IT E BLAC K TIE WRAP TIE WRAP BLAC K BLACK TIE WRAP TO TRANSFORMER TO KEYSWITCH 5 7 19 6 8 9 10 4 3 11 12 13 26 6 3 FAUCET PLATE AND IC...

Page 27: ...C 04 0327 Washer Flat R D 12 0195 Solenoid D 90 R E 30 5165 01 Bracket Solenoid R F 23 1380 Plunger Assy R G 10 0496 Pin Solenoid Assy R H 03 0110 Spring Solenoid R I 03 0111 Ring Retaining 5133 62 R...

Page 28: ...TOR SUB ASSEMBLY POST MIX 1 2 2 3 19 22 7 8 8 9 21 4 10 10 11 12 13 14 15 16 15 16 17 15 18 19 20 5 5 4 19 19 32 30 31 FROM RED LEADS ON BALLAST FROM BLUE LEADS ON BALLAST 26 TO YELLOW LEADS ON BALLAS...

Page 29: ...P IBD Left Side 18 30 6679 Bracket Merchandiser Support IBD44 19 04 0504 Screw 8 18 x 0 375 PHD 20 52 2181 01 Ballast Assy 120V IBD44 21 51 5836 Wrapper Sub Assy Right Side IBD44 22 12 0097 Switch Key...

Page 30: ...R MOTOR VALVE VALVE KEY SWITCH SWITCH KEY DISPENSE SWITCH SWITCH DISPENSE LOW ICE LIGHT LOW ICE LIGHT ELECTRICAL BOX BOUNDARY WHITE BLACK WHITE J3 J7 WHITE BLACK BLACK WHITE BLACK BLACK WHITE BLACK BL...

Page 31: ...SWITCH IS CLOSED D9 ON WHEN MOTOR IS ON D8 ON WHEN TRAP DOOR SOLENOID IS OPEN D7 FLASHES WHEN ICE IS LOW D6 ON WHEN 32VDC IS AVAILABLE D5 ON WHEN 5VDC IS AVAILABLE D4 ON WHEN LID IS CLOSED LED INDICAT...

Page 32: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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