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11

 

1.3   SELECTING COUNTER LOCATION

 

(CONTINUED)

   NOTE: 

Water pipe connections and fixtures directly connected to a potable water supply must all be

 

 

sized, installed, and maintained according to Federal, State, and Local laws. The water supply must 

be protected by means of an air gap, a backflow prevention device (located upstream of the CO2 

injection system) or another approved method to comply with NSF standards. A backflow 

 

 

prevention device must comply with ASSE and local standards. It is the responsibility of the installer 

to ensure compliance.

 

 

C.   Location must insure sufficient clearance on sides, top and back of unit is provided for

 

 

 

ventilation and air circulation (see Figure 1).

 

 

D.  Additionally, if an ice maker is not top mounted on the unit, sufficient clearance should be

 

 

 

provided [a minimum of 16 inches (40.6 cm) is recommended] to allow filling the unit with ice  

 

from a five (5) gallon (19 liter) container (see Figure 1).

 

 

1.4   INSTALLING THE DISPENSER

 

 

A.  Remove Cup Rest, Drip Tray, Splash Plate, and Top Cover.

 

 

B.  Remove Cover Plate at rear of unit if not a through the counter installation.

 

 

C.  Connect soda and water supply lines to 3/8 inch barb fittings at the front of the unit. Check for

 

 

  leaks. (If dispenser is to operate with all soda valves, connect water line into one of the soda

 

 

  supply lines.)

 

 

D.  Connect syrup supply lines to the 3/8 inch barb inlet fittings at the front of the unit. Check for

     leaks.

 

 

E.  Uncoil drain hose from Cold Plate drain and extend to an open type drain.

 

 

F.  Install Drip Tray and extend hose to open type drain.

 

 

G.  Both drain lines must be insulated with a closed cell insulation. Insulation must cover the entire

 

 

  length of the drain hose, including fittings. The drain should be installed in such a manner that

 

 

  water does not collect in sags or other low points, as condensation will form.

 

 

H.  Install Cup Rest and Splash Plate.

 

 

I.   Connect Power Cord to grounded electrical outlet.

 

 

J.  Test Motor operation by pushing Ice Chute.

 

 

K.  Clean and sanitize dispenser (see Section 2).

 

 

L.  Fill unit approximately half full with ice. Push Chute and check for ice delivery.

 

 

M.  Finish filling unit with ice.

 

 

N.  Install Top Cover.

  

NOTE:

 Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in dispensers not 

properly equipped to do so.

 

 

O.  Set brix ratio for beverage dispensing valves according to manufacturer’s instructions.

!

WARNING

  

WHEN INSTALLING AN ICEMAKER ON AN IBD UNIT, A BIN THERMOSTAT OR OTHER MEANS

OF CONTROLLING THE ICE LEVEL MUST BE INSTALLED. FAILURE TO DO SO COULD RESULT IN DAMAGE TO 

THE DISPENSING MECHANISM AND VOID THE WARRANTY. DURING THE AUTOMATIC AGITATION CYCLE AND/OR 

WHILE DISPENSING ICE, THERE MUST BE ADEQUATE ROOM BETWEEN THE TOP OF THE ICE LEVEL AND THE 

BOTTOM OF THE ICEMAKER SO THAT THE ICE CAN MOVE WITHOUT OBSTRUCTION. CONTACT YOUR 

ICEMAKER SUPPLIER FOR INFORMATION ON PROPER BIN THERMOSTAT.

ADVERTENCIA  

AL INSTALAR UNA MÁQUINA DE HIELO EN UNA UNIDAD DE IBD, A BIN TERMOSTATO U OTROS 

MEDIOS DE CONTROLAR EL NIVEL ICE DEBE ESTAR INSTALADO. NO HACERLO PUEDE CAUSAR 

DAÑOS AL MECANISMO DISPENSING Y ANULAR LA GARANTÍA. DURANTE EL CICLO AUTOMÁTICO AGITACIÓN Y 

/ O HIELO, MIENTRAS QUE LA DISPENSACIÓN, DEBE HABER ESPACIO SUFICIENTE ENTRE EL TOP DEL NIVEL 

DE HIELO Y EL FONDO DE LA MÁQUINA DE HIELO PARA QUE EL ICE PUEDE MOVERSE SIN OBSTRUCCIÓN. 

CONTACTO CON SU PROVEEDOR DE FABRICACIÓN DE HIELO PARA INFORMACIÓN SOBRE ADECUADO BIN 

TERMOSTATO.

AVERTISSEMENT

 LORSQUE VOUS INSTALLEZ UNE MACHINE À GLAÇONS SUR UNE UNITÉ EIA, UN 

THERMOSTAT DU BAC OU AUTRES MOYENS DE CONTRÔLER LE NIVEAU DE LA CIE DOIT ÊTRE INSTALLÉ. 

PANNE DE LE FAIRE POURRAIT PROVOQUER DES DOMMAGES AU MÉCANISME DE DISTRIBUTION ET ANNULE 

LA GARANTIE. PENDANT LE CYCLE AUTOMATIQUE AGITATION ET / OU TOUT DISTRIBUTION DE GLACE, 

DOIVENT TROUVER PLACE SUFFISANTE ENTRE LE SOMMET DE L’ÉCHELLE DE L’ICE ET LE BAS DE LA 

MACHINE À GLAÇONS POUR QUE LA GLACE PEUT SE DÉPLACER SANS ENTRAVE. CONTACTEZ VOTRE 

FOURNISSEUR DE ICEMAKER INFORMATIONS SUR UNE BONNE THERMOSTAT DU BAC.

Summary of Contents for IBD 4500-44

Page 1: ...ranty 800 729 1550 custserv lancercorp com lancercorp com Manual PN 28 0420 02 FEBRUARY 2006 FOR QUALIFIED INSTALLER ONLY ICE BEVERAGE DISPENSERS IBD44 SERIES 4500 Operation Manual PN 28 0420 02 Lance...

Page 2: ...2 3 DAILY CLEANING 12 2 4 ICE BIN CLEANING STARTUP AND MONTHLY 13 2 5 CLEANING AND SANITIZING BEVERAGE COMPONENTS FIGAL SYSTEMS 13 14 2 6 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS...

Page 3: ...ONATION 19 4 LIGHT EMITTING DIODES LEDS 20 5 AUTOMATIC AGITATION AND LOW ICE ALARM CONTROL 20 21 6 ILLUSTRATIONS AND PARTS LISTINGS 22 6 1 DECALS AND LABELS 22 23 6 2 FINAL ASSEMBLY POST MIX IBD AND I...

Page 4: ...115V 60Hz 6 amps WEIGHT Shipping 460 lbs 129 3 kg Empty 400 lbs 113 4 kg ICE Capacity 360 lbs 95 2 kg Dispensable 300 lbs 77 1 kg FITTINGS Soda water inlet 3 8 barb Brand syrup inlets 3 8 barb PLAIN...

Page 5: ...nded electrical outlet Enough space to install the dispenser Include space for a top mounted ice machine if necessary Does the top mounted ice machine have a minimum clearance on all sides Located awa...

Page 6: ...ni os sin supervisi n Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 F a 105 F 4 4 C a 40 5 C No opere...

Page 7: ...del agua de red Minimo 25 PSIG 0 172 MPA Maximo 50 PSIG 0 345 MPA En unidades sin regulador de presi n incorporado si la presi n del agua es superior a 50 PSIG 0 345 MPA se debe usar un regulador de...

Page 8: ...ques locaux lorsque vous faites des connexions Chaque distributrice doit avoir un circuit lectrique s par N utilisez pas de cordons prolongateurs avec cet appareil Ne pas le brancher avec d autres app...

Page 9: ...nd local standards It is the responsibility of the installer to ensure compliance Proporcione un suministro adecuado de agua potable La l nea de suministro de agua debe ser de una tuber a de por lo me...

Page 10: ...installed directly on the countertop or on legs supplied with the unit If installed directly on the counter the unit must be sealed to the countertop If an ice maker is to be mounted on top of dispens...

Page 11: ...d electrical outlet J Test Motor operation by pushing Ice Chute K Clean and sanitize dispenser see Section 2 L Fill unit approximately half full with ice Push Chute and check for ice delivery M Finish...

Page 12: ...f five 5 gallons of cleaning mixture should be prepared Any equivalent cleanser may be used as long as it provides a caustic based non perfumed easily rinsed mixture containing at least two 2 percent...

Page 13: ...er is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product 13 D Disconnect CO2 supply hose from the water filled syrup tank E Following the...

Page 14: ...sidual product D Following the instructions as described in 3 1 above mix appropriate amount of cleaning solution in a clean container Place syrup inlet line in container filled with cleaning solution...

Page 15: ...supply F Magnet not in ice chute shell A Connect dispenser to power source B Replace ice chute base C Plug in wiring harness D Replace PC board E Check voltage to power supply Check fuses F Install m...

Page 16: ...da flow control A Verify incoming CO2 pressure is between 70 75 PSI B Open shutoff fully C Remove soda flow control from valve and clean out any foreign material to ensure smooth spool movement 3 12 I...

Page 17: ...aking at connections A Loose water connections B Flare seal washer leaks A Tighten water connections B Replace flare seal washer 3 17 Water only dispensed no syrup Or syrup only dispensed no water A S...

Page 18: ...with ice and allow coldplate to re stabilize B Correct prior to dispenser C Adjust CO2 pressure downward but not less than 70 PSI D Re adjust and reset ratio E Remove and clean F Bleed air from BIB li...

Page 19: ...e defective pump 3 24 BIB pump fails to restart after bag replacement A BIB connector not on tightly B BIB connector is stopped up C Kinks in syrup line A Tighten BIB connector B Clean out or replace...

Page 20: ...Replace if defective 4 7 LED D9 This light is on when the motor is activated When the chute is depressed this light should turn on If it does not check to see if the motor harness is connected to the...

Page 21: ...ring to the table and setting the switches as shown ON times from one 1 second to four 4 seconds in one 1 second increments can be obtained EXAMPLE For three 3 seconds ON time switch 3 should be in th...

Page 22: ...GS AND WIRING DIAGRAMS 6 1 DECALS AND LABELS 7 DA NG ER HAZ ARD OUS MOV ING PAR TS SER VICIN G OR CLEA NING UNIT DISC ONN ECT POW ER BEFO RE UNIT MAY ACTI VATE UNE XPEC TEDL Y ELE CTR ICAL SHO CK HAZ...

Page 23: ...ing Diagram IBD44 5 06 1207 Label Cold Plate Cleaning IBD 6 06 1522 Label Low Ice IBD 7 06 1139 Label Warning Lid IBD 8 06 1457 01 Panel Graphics Coca Cola IBD44 9 06 2058 01 Decal Wrapper Side Coca C...

Page 24: ...6 2 FINAL ASSEMBLY POST MIX IBD AND ICE DISPENSER 5 3 5 7 4 2 3 4 6 1 9 8 11 10 12 13 14 15 17 16 18 19 20 21 22 23 24 24...

Page 25: ...r IBD 12 30 7343 01 Splash Plate IBD44 Units manufactured before December 2003 30 8635 Splash Plate IBD44 Units manufactured after December 2003 13 03 0300 Clip Wire Adhesive IBD 14 03 0049 Clip Cord...

Page 26: ...P TIE WRAP BLACK BLACK TIE WRAP TO TRANSFORMER TO KEYSW ITCH W H IT E BLAC K TIE WRAP TIE WRAP BLAC K BLACK TIE WRAP TO TRANSFORMER TO KEYSWITCH 5 7 19 6 8 9 10 4 3 11 12 13 26 6 3 FAUCET PLATE AND IC...

Page 27: ...C 04 0327 Washer Flat R D 12 0195 Solenoid D 90 R E 30 5165 01 Bracket Solenoid R F 23 1380 Plunger Assy R G 10 0496 Pin Solenoid Assy R H 03 0110 Spring Solenoid R I 03 0111 Ring Retaining 5133 62 R...

Page 28: ...TOR SUB ASSEMBLY POST MIX 1 2 2 3 19 22 7 8 8 9 21 4 10 10 11 12 13 14 15 16 15 16 17 15 18 19 20 5 5 4 19 19 32 30 31 FROM RED LEADS ON BALLAST FROM BLUE LEADS ON BALLAST 26 TO YELLOW LEADS ON BALLAS...

Page 29: ...P IBD Left Side 18 30 6679 Bracket Merchandiser Support IBD44 19 04 0504 Screw 8 18 x 0 375 PHD 20 52 2181 01 Ballast Assy 120V IBD44 21 51 5836 Wrapper Sub Assy Right Side IBD44 22 12 0097 Switch Key...

Page 30: ...R MOTOR VALVE VALVE KEY SWITCH SWITCH KEY DISPENSE SWITCH SWITCH DISPENSE LOW ICE LIGHT LOW ICE LIGHT ELECTRICAL BOX BOUNDARY WHITE BLACK WHITE J3 J7 WHITE BLACK BLACK WHITE BLACK BLACK WHITE BLACK BL...

Page 31: ...SWITCH IS CLOSED D9 ON WHEN MOTOR IS ON D8 ON WHEN TRAP DOOR SOLENOID IS OPEN D7 FLASHES WHEN ICE IS LOW D6 ON WHEN 32VDC IS AVAILABLE D5 ON WHEN 5VDC IS AVAILABLE D4 ON WHEN LID IS CLOSED LED INDICAT...

Page 32: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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