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2.   CLEANING AND SANITIZING INSTRUCTIONS
 

2.1  GENERAL INFORMATION

  

A.  Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in

 

 

  accordance with NSF guidelines. This equipment must be cleaned and sanitized after

 

 

  installation is complete, and the operator of the equipment must provide continuous

 

 

  maintenance as required by this manual and/or state and local health department guidelines to

 

 

  ensure proper operation and sanitation requirements are maintained. 

 

  

NOTE:

 The cleaning and sanitizing procedures provided herein pertain to the Lancer equipment

 

 

identified by this manual. If other equipment is being cleaned, follow the guidelines established

 

 

for that equipment.

 

 

B.  Cleaning and sanitizing should be accomplished only by trained personnel. Sanitary gloves are

 

 

  to be used during cleaning and sanitizing operations. Applicable safety precautions must be

 

 

  observed. Instruction warnings on the product being used must be followed.

 

 

C.  Water lines are not to be disconnected during the cleaning and sanitizing of syrup lines to avoid

     contamination.

 

 

D.  Do NOT use strong bleaches or detergents. They tend to discolor and/or corrode various

     materials.

 

 

E.  Do NOT use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, solvents, etc.,

 

 

  on the dispenser.

 

 

F.  Do NOT use hot water above 140°F (60°C). This may damage certain materials.

 

2.2   REQUIRED CLEANING EQUIPMENT

 

 

A.  Cleansers (for example, Ivory Liquid, Calgon, etc.) mixed with clean, potable water at a

 

 

  temperature of 90 to 110 degrees Fahrenheit should be used to clean equipment. The mixture

 

 

  ratio, using Ivory Liquid, is one (1) ounce of cleanser to two (2) gallons of water. A minimum of

 

 

  five (5) gallons of cleaning mixture should be prepared. Any equivalent cleanser may be used

 

 

  as long as it provides a caustic based, non-perfumed, easily rinsed mixture containing at least

 

 

  two (2) percent sodium hydroxide (NaOH). Rinsing must be thorough and use clean, potable

 

 

  water which is also at a temperature of 90° to 110°F.

  

NOTE:

 Extended lengths of product lines may require that an additional volume of cleaning solution 

be prepared. 

 

 

B.  Sanitizing solutions should be prepared in accordance with the manufacturer’s written

 

 

  recommendations and safety guidelines. The solution must provide 200 parts per million (PPM)

 

 

  available chlorine. A minimum of five (5) gallons of sanitizing solution should be prepared. Any

 

 

  sanitizing solution may be used as long as it is prepared in accordance with the manufacturer’s

 

 

  written recommendations and safety guidelines, and provides 200 parts per million (PPM)

 

 

  available chlorine. Sanitizing solution is to be purged from line(s) and equipment by flushing

 

 

  with product only until there is no after taste. Do not rinse with water.

   NOTE: 

Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with

 

 

the end use product until there is no after taste in the product. This is an NSF requirement.

 

 

Extended lengths of product lines may require that an additional volume of sanitizing solution

 

 

be prepared.

 

 

C.   Other:

 

 

  1.  Clean cloth towels.

 

 

  2.  Bucket.

 

 

  3.  Small brush (PN 

22-0017

) - included with installation kit.

 

 

  4.  Extra nozzle.

 

 

  5.  Sanitary gloves.

 

2.3   DAILY CLEANING

  

Using a mild detergent solution, clean Top Cover and all exterior stainless steel surfaces. Clean

 

 

exterior of dispensing valves and ice chute. Remove Cup Rest. Clean Drip Tray and Cup Rest, and

 

 

replace Cup Rest. Wipe clean all splash areas using a damp cloth soaked in cleaning solution.

 

 

Clean beverage valves as specified by the valve manufacturer.

12

Summary of Contents for IBD 4500-44

Page 1: ...ranty 800 729 1550 custserv lancercorp com lancercorp com Manual PN 28 0420 02 FEBRUARY 2006 FOR QUALIFIED INSTALLER ONLY ICE BEVERAGE DISPENSERS IBD44 SERIES 4500 Operation Manual PN 28 0420 02 Lance...

Page 2: ...2 3 DAILY CLEANING 12 2 4 ICE BIN CLEANING STARTUP AND MONTHLY 13 2 5 CLEANING AND SANITIZING BEVERAGE COMPONENTS FIGAL SYSTEMS 13 14 2 6 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS...

Page 3: ...ONATION 19 4 LIGHT EMITTING DIODES LEDS 20 5 AUTOMATIC AGITATION AND LOW ICE ALARM CONTROL 20 21 6 ILLUSTRATIONS AND PARTS LISTINGS 22 6 1 DECALS AND LABELS 22 23 6 2 FINAL ASSEMBLY POST MIX IBD AND I...

Page 4: ...115V 60Hz 6 amps WEIGHT Shipping 460 lbs 129 3 kg Empty 400 lbs 113 4 kg ICE Capacity 360 lbs 95 2 kg Dispensable 300 lbs 77 1 kg FITTINGS Soda water inlet 3 8 barb Brand syrup inlets 3 8 barb PLAIN...

Page 5: ...nded electrical outlet Enough space to install the dispenser Include space for a top mounted ice machine if necessary Does the top mounted ice machine have a minimum clearance on all sides Located awa...

Page 6: ...ni os sin supervisi n Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 F a 105 F 4 4 C a 40 5 C No opere...

Page 7: ...del agua de red Minimo 25 PSIG 0 172 MPA Maximo 50 PSIG 0 345 MPA En unidades sin regulador de presi n incorporado si la presi n del agua es superior a 50 PSIG 0 345 MPA se debe usar un regulador de...

Page 8: ...ques locaux lorsque vous faites des connexions Chaque distributrice doit avoir un circuit lectrique s par N utilisez pas de cordons prolongateurs avec cet appareil Ne pas le brancher avec d autres app...

Page 9: ...nd local standards It is the responsibility of the installer to ensure compliance Proporcione un suministro adecuado de agua potable La l nea de suministro de agua debe ser de una tuber a de por lo me...

Page 10: ...installed directly on the countertop or on legs supplied with the unit If installed directly on the counter the unit must be sealed to the countertop If an ice maker is to be mounted on top of dispens...

Page 11: ...d electrical outlet J Test Motor operation by pushing Ice Chute K Clean and sanitize dispenser see Section 2 L Fill unit approximately half full with ice Push Chute and check for ice delivery M Finish...

Page 12: ...f five 5 gallons of cleaning mixture should be prepared Any equivalent cleanser may be used as long as it provides a caustic based non perfumed easily rinsed mixture containing at least two 2 percent...

Page 13: ...er is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product 13 D Disconnect CO2 supply hose from the water filled syrup tank E Following the...

Page 14: ...sidual product D Following the instructions as described in 3 1 above mix appropriate amount of cleaning solution in a clean container Place syrup inlet line in container filled with cleaning solution...

Page 15: ...supply F Magnet not in ice chute shell A Connect dispenser to power source B Replace ice chute base C Plug in wiring harness D Replace PC board E Check voltage to power supply Check fuses F Install m...

Page 16: ...da flow control A Verify incoming CO2 pressure is between 70 75 PSI B Open shutoff fully C Remove soda flow control from valve and clean out any foreign material to ensure smooth spool movement 3 12 I...

Page 17: ...aking at connections A Loose water connections B Flare seal washer leaks A Tighten water connections B Replace flare seal washer 3 17 Water only dispensed no syrup Or syrup only dispensed no water A S...

Page 18: ...with ice and allow coldplate to re stabilize B Correct prior to dispenser C Adjust CO2 pressure downward but not less than 70 PSI D Re adjust and reset ratio E Remove and clean F Bleed air from BIB li...

Page 19: ...e defective pump 3 24 BIB pump fails to restart after bag replacement A BIB connector not on tightly B BIB connector is stopped up C Kinks in syrup line A Tighten BIB connector B Clean out or replace...

Page 20: ...Replace if defective 4 7 LED D9 This light is on when the motor is activated When the chute is depressed this light should turn on If it does not check to see if the motor harness is connected to the...

Page 21: ...ring to the table and setting the switches as shown ON times from one 1 second to four 4 seconds in one 1 second increments can be obtained EXAMPLE For three 3 seconds ON time switch 3 should be in th...

Page 22: ...GS AND WIRING DIAGRAMS 6 1 DECALS AND LABELS 7 DA NG ER HAZ ARD OUS MOV ING PAR TS SER VICIN G OR CLEA NING UNIT DISC ONN ECT POW ER BEFO RE UNIT MAY ACTI VATE UNE XPEC TEDL Y ELE CTR ICAL SHO CK HAZ...

Page 23: ...ing Diagram IBD44 5 06 1207 Label Cold Plate Cleaning IBD 6 06 1522 Label Low Ice IBD 7 06 1139 Label Warning Lid IBD 8 06 1457 01 Panel Graphics Coca Cola IBD44 9 06 2058 01 Decal Wrapper Side Coca C...

Page 24: ...6 2 FINAL ASSEMBLY POST MIX IBD AND ICE DISPENSER 5 3 5 7 4 2 3 4 6 1 9 8 11 10 12 13 14 15 17 16 18 19 20 21 22 23 24 24...

Page 25: ...r IBD 12 30 7343 01 Splash Plate IBD44 Units manufactured before December 2003 30 8635 Splash Plate IBD44 Units manufactured after December 2003 13 03 0300 Clip Wire Adhesive IBD 14 03 0049 Clip Cord...

Page 26: ...P TIE WRAP BLACK BLACK TIE WRAP TO TRANSFORMER TO KEYSW ITCH W H IT E BLAC K TIE WRAP TIE WRAP BLAC K BLACK TIE WRAP TO TRANSFORMER TO KEYSWITCH 5 7 19 6 8 9 10 4 3 11 12 13 26 6 3 FAUCET PLATE AND IC...

Page 27: ...C 04 0327 Washer Flat R D 12 0195 Solenoid D 90 R E 30 5165 01 Bracket Solenoid R F 23 1380 Plunger Assy R G 10 0496 Pin Solenoid Assy R H 03 0110 Spring Solenoid R I 03 0111 Ring Retaining 5133 62 R...

Page 28: ...TOR SUB ASSEMBLY POST MIX 1 2 2 3 19 22 7 8 8 9 21 4 10 10 11 12 13 14 15 16 15 16 17 15 18 19 20 5 5 4 19 19 32 30 31 FROM RED LEADS ON BALLAST FROM BLUE LEADS ON BALLAST 26 TO YELLOW LEADS ON BALLAS...

Page 29: ...P IBD Left Side 18 30 6679 Bracket Merchandiser Support IBD44 19 04 0504 Screw 8 18 x 0 375 PHD 20 52 2181 01 Ballast Assy 120V IBD44 21 51 5836 Wrapper Sub Assy Right Side IBD44 22 12 0097 Switch Key...

Page 30: ...R MOTOR VALVE VALVE KEY SWITCH SWITCH KEY DISPENSE SWITCH SWITCH DISPENSE LOW ICE LIGHT LOW ICE LIGHT ELECTRICAL BOX BOUNDARY WHITE BLACK WHITE J3 J7 WHITE BLACK BLACK WHITE BLACK BLACK WHITE BLACK BL...

Page 31: ...SWITCH IS CLOSED D9 ON WHEN MOTOR IS ON D8 ON WHEN TRAP DOOR SOLENOID IS OPEN D7 FLASHES WHEN ICE IS LOW D6 ON WHEN 32VDC IS AVAILABLE D5 ON WHEN 5VDC IS AVAILABLE D4 ON WHEN LID IS CLOSED LED INDICAT...

Page 32: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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