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1. INSTALLATION
  1.1 UNPACKING

 

 

A.   Cut banding and remove.

 

 

B.   Remove top portion of carton by lifting up.

 

 

C.   Remove accessory kit and loose parts from top packaging.

 

 

D.   Remove side inserts.

 

 

E.  Lift unit up by plywood shipping base and remove lower portion of carton.

 

 

F.   Inspect unit for concealed damage and if evident notify delivering carrier and file a claim.

 

 

G.   Remove plywood shipping base from unit by moving unit so that one side is off the countertop

 

 

 

or table allowing access to screws on the bottom of the plywood shipping base. 

 

   NOTE:

 If unit is to be transported, it is advisable to leave unit secured to plywood shipping base.

 

 

H.   If Unit is to be installed with optional legs, assemble legs to unit by tilting unit. 

DO NOT LAY

 

 

 

UNIT ON ITS SIDE OR BACK.

 

1.2  UNPACKING INSTALLATION KITS

 

 

A.   Inspect kits for concealed damage and if evident, notify delivering carrier and file a claim.

 

 

B.   Each kit contains a list of the parts and a drawing showing the proper assembly of the parts.

 

1.3   SELECTING A COUNTER LOCATION

 

 

A.   Select a location close to a properly grounded electrical outlet and water supply that meets the

 

 

 

requirements on the specification page.

 

10

 

 

B.   Condenser air is drawn in and discharged out of the top of the unit. A minimum of eight inches

 

 

 

(203 mm) clearance must be maintained over the top of the unit.

 

 

C.   The dispenser may be susceptible to EMC electrical interference. If this occurs, relocate the

 

 

 

dispenser to an alternative location. If interference is still present, contact Lancer Technical   

 Support. 

 

1.4   MOUNTING THE DISPENSER

 

 

A.   The dispenser is designed to be permanently mounted and sealed to the counter.

  

NOTE:

 NSF-listed units must be 1) sealed to the counter using FDA-approved silicone or 2)

 

 

elevated above the counter in accordance with NSF directives.

 

 

B.   When permanently bolting the dispenser to the countertop, seal the dispenser base to

 

 

 

countertop with a bead of clear, FDA-approved, silicone caulk or sealant which provides a

 

 

 

smooth and easily-cleaned bond to the counter. 

!

WARNING

  TO AVOID PERSONAL INJURY OR DAMAGE, DO NOT ATTEMPT TO LIFT A UNIT WITHOUT HELP. FOR 

HEAVIER UNITS, USE OF A MECHANICAL LIFT MAY BE APPROPRIATE. UNITS ARE EQUIPPED WITH AUTOMATIC 

AGITATION. THE UNIT MAY ACTIVATE UNEXPECTEDLY. DO NOT PLACE HANDS, OR FOREIGN OBJECTS INTO 

THE ICE STORAGE COMPARTMENT. UNPLUG DISPENSER FROM THE POWER SOURCE , WHEN UNIT IS BEING 

SERVICED, CLEANED, OR SANITIZED.

ADVERTENCIA  

EVITE LAS LESIONES PERSONALES, NO TRATE DE LEVANTAR EL DISPENSADOR SIN AYUDA. 

PARA LOS DISPENSADORES MÀS PESADOS USE UN ELEVADOR MECÁNICO. LAS UNIDADES EQUIPADAS CON 

AGITACIÓN AUTOMÁTICA SE ACTIVAN REPENTINAMENTE. NO PONGA LAS MANOS NI OBJETOS EXTRANOS EN 

EL COMPARTIMIENTO DE ALMACENAMIENTO DE HIELO. DESENCHUFE EL DISPENSADOR DURANTE TAREAS 

DE SERVICIO, LIMPIEZA Y ESTERILIZACIÓN.

AVERTISSEMENT 

POUR ÉVITER DES BLESSURES OU DES DOMMAGES, N’ESSAYEZ PAS DE SOULEVER UNE 

UNITÉ SANS AIDE. POUR LES UNITÉS PLUS LOURDES, L’UTILISATION D’UN ASCENSEUR MÉCANIQUE PEUT 

ÊTRE APPROPRIÉE. LES UNITÉS SONT ÉQUIPÉES D’UNE AGITATION AUTOMATIQUE. L’UNITÉ PEUT S’ACTIVER 

DEMAINÉRE INATTENDUE. NE PLACEZ PAS LES MAINS, OU DES CORPS ÉTRANGERS DANS LE 

COMPARTIMENT DE STOCKAGE DE GLACE. DÉBRANCHEZ LE DISTRIBUTEUR DE LA SOURCE D’ALIMENTATION 

EN ÉLECTRICITÉ QUAND L’UNITÉ EST ENTRETENUE, NETTOYÉE OU ASEPTISÉE.

!

WARNING

 FAILURE TO MAINTAIN SPECIFIED CLEARANCE WILL CAUSE THE COMPRESSOR TO OVERHEAT 

AND WILL RESULT IN COMPRESSOR FAILURE.

ADVERTENCIA

 SI NO DEJA EL ESPACIO LIBRE ESPECIFICADO EL COMPRESOR PUEDE RECALENTAR Y 

FALLAR.

AVERTISSEMENT

 LE FAIT DE NE PAS MAINTENIR LE DÉGAGEMENT SPÉCIFIÉ FERA SURCHAUFFER LE 

COMPRESSEUR ET AURA COMME CONSÉQUENCE UNE DÉFAILLANCE DU COMPRESSEUR.

Summary of Contents for 605

Page 1: ...rt Warranty 800 729 1550 custserv lancercorp com lancercorp com Manual PN 28 0732 03 OCTOBER 20 2009 FOR QUALIFIED INSTALLER ONLY Model 605 Cold Carbonated Dispenser Operation Manual PN 28 0732 03 Lan...

Page 2: ...SELECTING A COUNER LOCATION 10 1 4 MOUNTING THE DISPENSER 10 1 5 CONNECTING THE DRAIN 11 1 6 FILLING UNIT WITH WATER 11 1 7 CONNECTING TO ELECTRICAL POWER 11 1 8 CONNECTING TO WATER SUPPLY 12 1 9 CONN...

Page 3: ...26 5 1 COMPRESSOR DECK ASSEMBLY 26 27 5 2 MINIPUMP ASSEMBLY FIVE FLAVOR PN 82 3900 28 29 5 3 FOAM TANK CABINET ASSEMBLY 30 31 5 4 CARBONATOR WATER SYRUP LINE ASSEMBLIES 32 33 5 5 CONTROL HOUSING ASSE...

Page 4: ...03 2 mm ELECTRICAL 230VAC 50Hz 3 5AMPs WEIGHT Empty 125 lbs 56 8 kg Operating 163 lbs 74 1 kg Shipping 140 lbs 63 6 kg ICE Bank Weight 11 13 lbs 5 5 9 kg FITTINGS Soda Inlets 3 8 barb Brand syrup inle...

Page 5: ...Clamps Fittings Water Booster Water Regulator Precision Cutters if removing replacing carbonator tank CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL Water supply lines Drain Is the countertop lev...

Page 6: ...in supervisi n Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 F a 90 F 4 C a 32 C No opere la unidad po...

Page 7: ...izador de corriente o sistema de proteccion similar 4 Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo Si hay algun corte en la cor...

Page 8: ...iques locaux lorsque vous faites des connexions Chaque distributrice doit avoir un circuit lectrique s par N utilisez pas de cordons prolongateurs avec cet appareil Ne pas le brancher avec d autres ap...

Page 9: ...nd local standards It is the responsibility of the installer to ensure compliance Proporcione un suministro adecuado de agua potable La l nea de suministro de agua debe ser de una tuber a de por lo me...

Page 10: ...the counter in accordance with NSF directives B When permanently bolting the dispenser to the countertop seal the dispenser base to countertop with a bead of clear FDA approved silicone caulk or seala...

Page 11: ...RRA DE TRES AGUJEROS USE UN M TODO APROBADO PARA PONER A TIERRA LA UNIDAD AL HACER LAS CONEXIONES RESPETE TODOS LOS C DIGOS EL CTRICOS LOCALES CADA DISPENSADOR DEBE TENER UN CIRCUITO EL CTRICO INDEPEN...

Page 12: ...mount regulator using a flare seal washer PN 05 0011 Use a back up wrench to prevent damage to the regulator assembly D Route the gas line through a hole in the counter or through the opening in the r...

Page 13: ...location for example under the counter and secure the CO2 cylinder with a safety chain C Using tubing and fittings from the installation kit connect the tubing assembly to the tank mount regulator usi...

Page 14: ...EAR VIEW Figure 1 Setting 3 Way Adjustable Back Blocks will be restricted D Remove valve cover from valve 3 E Connect the 1 4 fast on from the water booster harness to the black side terminal on the v...

Page 15: ...O ANILLO NO EST ROTO O DA ADO SI EST DA ADO REEMPL CELO O ANILLO ATTENTION PR CAUTION POUR ASSURER O RING N EST PAS D CHIR OU ENDOMMAG REMPLACEZ LA SI O RING 1 Check o ring on back block Replace o rin...

Page 16: ...TION Prepare sanitizing solutions in accordance with the manufacturer s writ ten recommendations and safety guidelines The solution must provide 100 parts per million PPM chlorine e g Sodium Hypochlor...

Page 17: ...er and replace cover K Draw drinks to flush residual sanitizing solution Taste the beverage to verify that there is no off taste If an off taste is found additional flushing may be required 3 6 CLEANI...

Page 18: ...3 MPA for BIB pumps B Open shutoff fully C Remove syrup flow control form upper body and clean out any foreign material to ensure smooth free spool movement 4 4 No product dispensed A Water and syrup...

Page 19: ...t shut off A Cup lever may be sticking or binding B Switch not actuating freely C Solenoid armature not returning to bottom position A Correct or replace lever B Check switch fro free actuation C Repl...

Page 20: ...and will not cut off First check that the three minute carbonator timer has not timed out Turn unit OFF then ON If the pump shuts off in less than 30 seconds the dispenser is not frozen A PCB malfunct...

Page 21: ...e PCB assembly G Refer to wiring diagram and correct H Replace ice bank probe I Reset circuit breaker on top of control box If breaker trips again see Section 8 22 J Connect ice bank probe to PCB 4 14...

Page 22: ...enser fan motor F Repair and recharge G Replace compressor 4 18 Compressor runs normally but water line is frozen A Low water level in water bath B Syrup in water bath C Water cage is out of position...

Page 23: ...pened A Out of CO2 CO2 not turned on or low CO2 pressure B Out of syrup C BIB connector not tight D Kinks in syrup or gas lines A Replace CO2 supply turn on CO2 supply or adjust CO2 pressure to 70 80...

Page 24: ...A Timed out B Fuse blown on PCB C Faulty carbonator probe D Air in carbonator E Faulty PCB A Check water supply turn machine off and on B Replace fuse F1 on PCB C Disconnect J14 connector from PCB If...

Page 25: ...25 NOTES...

Page 26: ...5 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 5 1 COMPRESSOR DECK ASSEMBLY 27 15 32 18 16 7 5 20 26 2 1 31 25 3 4 6 14 19 17 33 13 22 21 24 8 12 23 11 10 29 28 30 9 26...

Page 27: ...on Red 1 17 47 0344 Process Tube Dryer Red 1 18 47 1655 Tube High Side Red 1 19 47 1656 Tube Condenser Out Red 1 20 51 0061 Accumulator 0 375 Holes 21 30 6844 Retainer Baffle Condenser Red 1 22 50 032...

Page 28: ...28 5 2 MINIPUMP ASSEMBLY FIVE FLAVOR PN 82 3900 2 4 11 5 6 8 7 9 10 1 3...

Page 29: ...0504 Screw 8 18 x 0 375 3 04 0275 Screw 8 16 x 0 427 4 05 1687 Body Cap Housing Dampener 5 01 1483 Elbow Assy Syrup 1 4 Barb 6 02 0089 O Ring 2 012 97 0999 7 04 0359 Screw 8 32 x 3 100 PHD PH 8 54 009...

Page 30: ...30 5 3 FOAM TANK CABINET ASSEMBLY 10 7 8 5 6 18 19 12 13 17 14 15 16 2 11 9 3 4 1...

Page 31: ...y Red 1 7 05 2593 01 Drip Tray No Drain Red 1 8 23 1462 Cup Rest Wire Red 1 9 30 9864 Plate Faucet Red 1 10 30 9863 Plate Splash Red 1 11 12 0097 Switch Key Lock Maintain Spade 12 30 15022 Bracket Pum...

Page 32: ...32 5 4 CARBONATOR WATER SYRUP LINE ASSEMBLIES 3 13 12 11 1 10 4 5 6 7 8 9 9 2...

Page 33: ...Syrup 3 Red 1 7 48 2512 Tube Assy Syrup 4 Red 1 8 48 2513 Tube Assy Syrup 5 Red 1 9 02 0005 O Ring 10 23 1457 Cage Assy Water Red 1 11 17 0341 Check Valve Assy 3 8 01 0669 Body Check Valve 01 0689 Sl...

Page 34: ...mpressor 11 52 0907 Lead Assy Compressor 12 52 1210 Harness Assy Recirc Delta 13 52 0908 Harness Assy Carb Delta II 14 11 0186 Jumper Terminal 4 Circuit 15 11 0008 Tie Wire 16 52 0868 01 Lead Assy Kil...

Page 35: ...prevent possible harm to the environment from improper disposal recycle the unit by locating an authorized recycler or contact the retailer where the product was purchased Comply with local regulatio...

Page 36: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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