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2.5   YEARLY

 

 

A.  Clean water bath interior, including evaporator coils and refrigeration components.

 

 

B.  Clean the entire exterior of the unit.

 

 

C.  Sanitize syrup lines.

 

 

D.  Check water pump screen for debris and/or clogging.

  

NOTE:

 Because of difficulty in rinsing, detergent solution should not be introduced into the

   carbonator.

3.  DISPENSER CLEANING AND SANITIZATION

 

3.1  GENERAL INFORMATION

 

 

A.  Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized

 

 

  in accordance with NSF guidelines. The operator of the equipment must provide continuous   

  maintenance as required by this manual and/or state and local health department guidelines to  

  ensure proper operation and sanitation requirements are maintained.

  

NOTE:

 The cleaning  procedures  provided  herein  pertain  to  the  Lancer  equipment identified by  

this manual. If other equipment is being cleaned, follow the guidelines established by the manu  

facturer for that equipment.

 

 

B.  Cleaning should be accomplished only by trained personnel. Sanitary gloves are to be used 

 

 

  during cleaning operations. Applicable safety precautions must be observed. Instruction 

 

 

  warnings on the product being used must be followed.

 

3.2  CLEANING AND SANITIZING SOLUTIONS

  

CLEANING SOLUTION:

 Mix a mild, non-abrasive detergent (e.g. Sodium Laureth Sulfate, dish 

soap) with clean, potable water at a temperature of 90°F to 110°F (32°C to 43°C). The mixture 

ratio is one ounce of cleaner to two gallons of water. Prepare a minimum of five gallons of cleaning 

solution. Do not use abrasive cleaners or solvents because they can cause permanent damage to 

the unit. Ensure rinsing is thorough, using clean, potable water at a temperature of 90°F to 110°F. 

Extended lengths of product lines may require additional cleaning solution.

  

SANITIZING SOLUTION:

 Prepare sanitizing solutions in accordance with the manufacturer’s writ-

ten recommendations and safety guidelines. The solution must provide 100 parts per million (PPM) 

chlorine (e.g. Sodium Hypochlorite or bleach). A minimum of five gallons of sanitizing solution 

should be prepared. Any sanitizing solution may be used as long as it is prepared in accordance 

with the man- ufacturer’s written recommendations and safety guidelines, and provides 50 to 100 

parts per million (PPM) chlorine.

 

3.3  AMBIENT PROCESS

 

 

The ambient process is the most common method for cleaning and sanitizing dispenser equipment.

 

 

A.  Prepare the Cleaning Solution,referred to in Section 3.2.

 

 

B.  Fill lines at pump inlet with Cleaning Solution ( Section 3.2). The solution should be prepared in  

  accordance with the manufacturer’s recommendations. Make sure the lines are completely filled  

  and allow to stand for at least ten (10) minutes.

 

 

C. Flush the detergent solution from the lines with clean water.

 

 

D. Prepare the Sanitizing Solution, referred to in Section 3.2.

 

 

E.  Fill the lines with Sanitizing Solution. Make sure that lines are completely filled and allow to    

  stand for ten (10) minutes.

 

 

F.  Draw drinks to refill lines and flush solution from the dispenser.

 

 

G. Taste the beverage to verify that there is no off taste. If off-taste is found, flush the syrup 

 

 

  system again.

16

!

CAUTION

 FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO 

NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE 

SYSTEM CREATES A HEALTH HAZARD.

PRECAUCIÓN

 DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE 

ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI 

QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD.

ATTENTION

 DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT 

SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF.

Summary of Contents for 605

Page 1: ...rt Warranty 800 729 1550 custserv lancercorp com lancercorp com Manual PN 28 0732 03 OCTOBER 20 2009 FOR QUALIFIED INSTALLER ONLY Model 605 Cold Carbonated Dispenser Operation Manual PN 28 0732 03 Lan...

Page 2: ...SELECTING A COUNER LOCATION 10 1 4 MOUNTING THE DISPENSER 10 1 5 CONNECTING THE DRAIN 11 1 6 FILLING UNIT WITH WATER 11 1 7 CONNECTING TO ELECTRICAL POWER 11 1 8 CONNECTING TO WATER SUPPLY 12 1 9 CONN...

Page 3: ...26 5 1 COMPRESSOR DECK ASSEMBLY 26 27 5 2 MINIPUMP ASSEMBLY FIVE FLAVOR PN 82 3900 28 29 5 3 FOAM TANK CABINET ASSEMBLY 30 31 5 4 CARBONATOR WATER SYRUP LINE ASSEMBLIES 32 33 5 5 CONTROL HOUSING ASSE...

Page 4: ...03 2 mm ELECTRICAL 230VAC 50Hz 3 5AMPs WEIGHT Empty 125 lbs 56 8 kg Operating 163 lbs 74 1 kg Shipping 140 lbs 63 6 kg ICE Bank Weight 11 13 lbs 5 5 9 kg FITTINGS Soda Inlets 3 8 barb Brand syrup inle...

Page 5: ...Clamps Fittings Water Booster Water Regulator Precision Cutters if removing replacing carbonator tank CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL Water supply lines Drain Is the countertop lev...

Page 6: ...in supervisi n Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 F a 90 F 4 C a 32 C No opere la unidad po...

Page 7: ...izador de corriente o sistema de proteccion similar 4 Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo Si hay algun corte en la cor...

Page 8: ...iques locaux lorsque vous faites des connexions Chaque distributrice doit avoir un circuit lectrique s par N utilisez pas de cordons prolongateurs avec cet appareil Ne pas le brancher avec d autres ap...

Page 9: ...nd local standards It is the responsibility of the installer to ensure compliance Proporcione un suministro adecuado de agua potable La l nea de suministro de agua debe ser de una tuber a de por lo me...

Page 10: ...the counter in accordance with NSF directives B When permanently bolting the dispenser to the countertop seal the dispenser base to countertop with a bead of clear FDA approved silicone caulk or seala...

Page 11: ...RRA DE TRES AGUJEROS USE UN M TODO APROBADO PARA PONER A TIERRA LA UNIDAD AL HACER LAS CONEXIONES RESPETE TODOS LOS C DIGOS EL CTRICOS LOCALES CADA DISPENSADOR DEBE TENER UN CIRCUITO EL CTRICO INDEPEN...

Page 12: ...mount regulator using a flare seal washer PN 05 0011 Use a back up wrench to prevent damage to the regulator assembly D Route the gas line through a hole in the counter or through the opening in the r...

Page 13: ...location for example under the counter and secure the CO2 cylinder with a safety chain C Using tubing and fittings from the installation kit connect the tubing assembly to the tank mount regulator usi...

Page 14: ...EAR VIEW Figure 1 Setting 3 Way Adjustable Back Blocks will be restricted D Remove valve cover from valve 3 E Connect the 1 4 fast on from the water booster harness to the black side terminal on the v...

Page 15: ...O ANILLO NO EST ROTO O DA ADO SI EST DA ADO REEMPL CELO O ANILLO ATTENTION PR CAUTION POUR ASSURER O RING N EST PAS D CHIR OU ENDOMMAG REMPLACEZ LA SI O RING 1 Check o ring on back block Replace o rin...

Page 16: ...TION Prepare sanitizing solutions in accordance with the manufacturer s writ ten recommendations and safety guidelines The solution must provide 100 parts per million PPM chlorine e g Sodium Hypochlor...

Page 17: ...er and replace cover K Draw drinks to flush residual sanitizing solution Taste the beverage to verify that there is no off taste If an off taste is found additional flushing may be required 3 6 CLEANI...

Page 18: ...3 MPA for BIB pumps B Open shutoff fully C Remove syrup flow control form upper body and clean out any foreign material to ensure smooth free spool movement 4 4 No product dispensed A Water and syrup...

Page 19: ...t shut off A Cup lever may be sticking or binding B Switch not actuating freely C Solenoid armature not returning to bottom position A Correct or replace lever B Check switch fro free actuation C Repl...

Page 20: ...and will not cut off First check that the three minute carbonator timer has not timed out Turn unit OFF then ON If the pump shuts off in less than 30 seconds the dispenser is not frozen A PCB malfunct...

Page 21: ...e PCB assembly G Refer to wiring diagram and correct H Replace ice bank probe I Reset circuit breaker on top of control box If breaker trips again see Section 8 22 J Connect ice bank probe to PCB 4 14...

Page 22: ...enser fan motor F Repair and recharge G Replace compressor 4 18 Compressor runs normally but water line is frozen A Low water level in water bath B Syrup in water bath C Water cage is out of position...

Page 23: ...pened A Out of CO2 CO2 not turned on or low CO2 pressure B Out of syrup C BIB connector not tight D Kinks in syrup or gas lines A Replace CO2 supply turn on CO2 supply or adjust CO2 pressure to 70 80...

Page 24: ...A Timed out B Fuse blown on PCB C Faulty carbonator probe D Air in carbonator E Faulty PCB A Check water supply turn machine off and on B Replace fuse F1 on PCB C Disconnect J14 connector from PCB If...

Page 25: ...25 NOTES...

Page 26: ...5 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 5 1 COMPRESSOR DECK ASSEMBLY 27 15 32 18 16 7 5 20 26 2 1 31 25 3 4 6 14 19 17 33 13 22 21 24 8 12 23 11 10 29 28 30 9 26...

Page 27: ...on Red 1 17 47 0344 Process Tube Dryer Red 1 18 47 1655 Tube High Side Red 1 19 47 1656 Tube Condenser Out Red 1 20 51 0061 Accumulator 0 375 Holes 21 30 6844 Retainer Baffle Condenser Red 1 22 50 032...

Page 28: ...28 5 2 MINIPUMP ASSEMBLY FIVE FLAVOR PN 82 3900 2 4 11 5 6 8 7 9 10 1 3...

Page 29: ...0504 Screw 8 18 x 0 375 3 04 0275 Screw 8 16 x 0 427 4 05 1687 Body Cap Housing Dampener 5 01 1483 Elbow Assy Syrup 1 4 Barb 6 02 0089 O Ring 2 012 97 0999 7 04 0359 Screw 8 32 x 3 100 PHD PH 8 54 009...

Page 30: ...30 5 3 FOAM TANK CABINET ASSEMBLY 10 7 8 5 6 18 19 12 13 17 14 15 16 2 11 9 3 4 1...

Page 31: ...y Red 1 7 05 2593 01 Drip Tray No Drain Red 1 8 23 1462 Cup Rest Wire Red 1 9 30 9864 Plate Faucet Red 1 10 30 9863 Plate Splash Red 1 11 12 0097 Switch Key Lock Maintain Spade 12 30 15022 Bracket Pum...

Page 32: ...32 5 4 CARBONATOR WATER SYRUP LINE ASSEMBLIES 3 13 12 11 1 10 4 5 6 7 8 9 9 2...

Page 33: ...Syrup 3 Red 1 7 48 2512 Tube Assy Syrup 4 Red 1 8 48 2513 Tube Assy Syrup 5 Red 1 9 02 0005 O Ring 10 23 1457 Cage Assy Water Red 1 11 17 0341 Check Valve Assy 3 8 01 0669 Body Check Valve 01 0689 Sl...

Page 34: ...mpressor 11 52 0907 Lead Assy Compressor 12 52 1210 Harness Assy Recirc Delta 13 52 0908 Harness Assy Carb Delta II 14 11 0186 Jumper Terminal 4 Circuit 15 11 0008 Tie Wire 16 52 0868 01 Lead Assy Kil...

Page 35: ...prevent possible harm to the environment from improper disposal recycle the unit by locating an authorized recycler or contact the retailer where the product was purchased Comply with local regulatio...

Page 36: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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