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17

 Design and Functions

4.3

Functional Description

Flame monitoring

The flame sensors listed in chapter 

4.2 Flame Sensors

 are intended for connection to the 

flame sensor inputs. Depending on the flame sensor, different properties of the flame are used 
in order to determine the status of the flame as well as its intensity and to convert it into elec-
trical signal that can be evaluated. Thus, the ION input utilises the rectifying property of the 
flame, the UV tubes on the UV input the ultraviolet (UV) radiation and the LDR input the radiant 
energy of the visible light spectrum. The connection of the flame sensor is approved individu-
ally or in combination, whereby the evaluation device F130l reports a flame as soon as one of 
the inputs detects a flame. The evaluation of the flame signals and the enabling of the flame 
relay output is 2-channel. The flame signal is reported via a safety-oriented, potential-free re-
lay output. 

Self-monitoring function

The correct functioning of both processing channels is monitored by a separate monitoring 
unit. The output relays are switched off by this in the event of a fault and the fault relay is 
switched on.

Status information

One LED display, as shown in chapter 

3 Product Description

, indicates the state of the flame 

monitor. The following LEDs are present:

Flame intensity output

The flame intensity is provided by a parametrisable 0/4...20 mA analogue output (current loop) 
as not error-free information. The following variables of the flame sensor are utilised here:

ION input- 0..30 

μ

ADC ionisation current     >= 1 

μ

A Flame ON 

UV input- 0..100% flame intensity                > 75 % Flame ON

LDR input- 0..100% flame intensity             > 15% Flame ON

The parametrisation on the 0..20 mA or 4..20 mA output is possible via the configuration 
switches inside the device or the FSB communication interface. Please refer to chapter 

4.5 

Control Elements

 for the assignment of the configuration switches.

If the flame sensor inputs are activated simultaneously, the following priority order for the in-
tensity output on the analogue output applies:

LED

Explanation

PWR

Green

ON - device voltage present

ERR

Red

ON - device starting

OFF - fault-free operation

Flashing 1 Hz - fault

FSB

Yellow

No function

0

Red

flame OFF

1

Green

flame ON

Summary of Contents for F130I

Page 1: ...www lamtec de Sensors and Systems for Combustion Engineering Manual Flame Monitoring Device F130I...

Page 2: ......

Page 3: ...onal Description 18 4 4 UL Listed 20 4 5 Control Elements 20 5 Commissioning 22 5 1 Safety 22 5 1 1 Safety When Putting the Device Into Operation 22 5 2 Setup 23 5 2 1 Electrical Connection 23 5 2 2 I...

Page 4: ...33 11 2 Connecting Diagrams 36 11 2 1 F130I connection diagram 230V device 36 11 2 2 F130I connection diagram 120V device 37 11 2 3 Application Example 37 11 2 4 F130I terminal connection diagram 39 1...

Page 5: ...N 60730 2 5 2015 DIN EN 50156 2016 chapter 10 5 DIN EN 746 2 2011 Industrial thermoprocessing equipment Part 2 Safety requirements for combustion and fuel handling systems DIN EN 61508 2011 Ed 2 Part...

Page 6: ...safety instructions NOTICE All assembly commissioning troubleshooting and maintenance work may only be carried out by authorised and trained personnel The device may be operated and maintained only by...

Page 7: ...draws the user s attention to the possibility of imminent danger If it is not avoided it may result in death or very serious injury The plant including its surroundings could be damaged CAUTION This...

Page 8: ...t it is working properly and safely Only use this product when it is perfect condition and in accordance with the manual the prevailing regulations and guidelines and the applicable safety and acciden...

Page 9: ...oid personal injury and damage to property and the environment Qualified specialist staff are required to carry out all activities assembly installation ser vicing etc When installing the electrical a...

Page 10: ...way that there is no risk of shorting out the relay contact output flame signal by defective component parts of the suppressor circuitry NOTICE Follow the additional instructions to guarantee safety...

Page 11: ...quirements of the applicable EMC standards in some cases by a considerable amount proper wiring is the prerequisite for ensuring that the de vice and thus the entire plant operates without problems in...

Page 12: ...ny of the adjacent connec tions Use appropriate end sleeves Before working in the connection area switch off the power supply to the plant from all poles Ensure that it cannot be switched back on and...

Page 13: ...ontact Earth the burner as prescribed in the regulations it is not enough to earth the boiler on its own Position the ignition electrode and the ionisation flame sensor where the ignition spark cannot...

Page 14: ...d with the flame sensors approved in 4 2 Flame Sensors The monitoring of the following fuels is possible The flame scanner is not designed to switch off the fuel valves The subsequent signal pro cessi...

Page 15: ...sign service life applies for a use of the device in accordance with the specifications of the documentation The device must be replaced by authorised personnel when the service life with regard to th...

Page 16: ...tion terminals are available Supply of auxiliary power mains voltage Connection for LDR sensor Connection for ionisation electrode Connection for UV tubes Measurement output for ionisation current mea...

Page 17: ...the flame monitor is in perfect working order but cannot offer any guarantees if it is used improperly Continuous operation capability is provided only for sole use of ionisation electrode When conne...

Page 18: ...is monitored by a separate monitoring unit The output relays are switched off by this in the event of a fault and the fault relay is switched on Status information One LED display as shown in chapter...

Page 19: ...d to hazardous active parts safe isolation to EN 61140 Protection against electric shock have so please only use measurement and Evaluation units which have a double or reinforced insulation 4 4 UL Li...

Page 20: ...st remove all connectors Then using a flat pointed object e g screwdriver carefully pry off the upper cover of the housing see figure WARNING When opening the housing there is direct access to dangero...

Page 21: ...arameters during operation is not permitted A non antivalent switch position causes a safety shutdown Follow the safety instructions in chapter 2 Switch no Setting UP 1 No Function UP 2 free UP 3 Sele...

Page 22: ...s in table in chapter11 1 Technical Data particularly due to radiant heat is not exceeded at the installation location Take action to ensure sufficient cooling NOTICE Laying of cables Warning to avoid...

Page 23: ...n individual cases a connection between device ground and functional earth ground FPE can remedy this NOTICE EMC emission testing It was ascertained during the type test that the device meets the EMC...

Page 24: ...gone out Avoid aligning the flame sensor in an axially parallel arrangement with the flame The correct positioning alignment of the flame sensor is decisive for a high availability and achievable sele...

Page 25: ...he effective area remain in contact with the flame in the entire control range of the burner The sensor electrode should immerse into the hot part of the flame however the temper atures prevailing the...

Page 26: ...flame sensor5 2 5 Positioning of the ionisation electrode into account Check the proper parameterization of the FFDT via the DIP switches according to chapter 4 5 Control Elements The ionisation curre...

Page 27: ...f the position or configuration of the flame monitoring the switch off time must be reverified 5 3 2 Acceptance NOTICE Obligation to provide evidence Due to the obligation to provide documentary evide...

Page 28: ...d check for an unpermitted loss of contact material burn up The optical sensors age and are subject in part to high environmental influences There fore clean the sensors at regular intervals and check...

Page 29: ...n made to the flame scanner or it has been interfered with in any way during the warranty period The device is shipped as specified in the purchase order information LAMTEC s terms and conditions of d...

Page 30: ...rm the following activities after replacing an evaluation device or a sensor Check all electrical plug connections Place burner into operation Check flame monitor for proper function Check reaction ti...

Page 31: ...ttings and connections Check the input and output terminals of the flame monitor for proper configuration and connection Check inputs and outputs for short circuit and interruptions NOTICE Permanent f...

Page 32: ...decommission it De energise the device and its components Heed the information provided by the burner boiler manufacturer during disassembly LAMTEC Leipzig GmbH Co KG is to be informed of the decommi...

Page 33: ...osal Notes NOTICE Improper or inadequate recycling harms the environment Please observe the regional dispos al regulations The device itself is to be recycled as electronic waste to returned to the bu...

Page 34: ...ng mandatory min 500 mAT max 4 AT Ionisation input Supply voltage1 2 Auxiliary power Device supply voltage Ionisation current from 1 ADC Flame ON Mode Continuous operation capable 1 The product may no...

Page 35: ...ignal Contact Not safety oriented floating contact Contact type NO in the event of a malfunction the contact is closed Protection class SKII base isolation for the flame signal Permissible switching v...

Page 36: ...xible 0 25 2 5 mm2 24 AWG 14 AWG rapid 0 20 2 5 mm2 24 AWG 14 AWG Mode Continuous operation for Ionisation flame monitoring Intermittent operation for Ionisation flame monitoring Optical monitoring Sa...

Page 37: ...36 11 Appendix 11 2 Connecting Diagrams 11 2 1 F130I connection diagram 230V device Fig 11 3 F130I connection diagram 230V device FSB currently no funktion...

Page 38: ...37 11 Appendix 11 2 2 F130I connection diagram 120V device Fig 11 4 F130I connection diagram 120V device FSB currently no function or without transformer such as 230V device...

Page 39: ...Brahma Type AR1 Series 01 Code 18211002 0 5 VA Connection via flat connector 6 3 x 0 8 mm Fig 11 5 Brahma transformer 120 V Type AR1 Series 01 Connection on F130I Fig 11 6 F130I Connection diagram Bra...

Page 40: ...39 11 Appendix Connection of several F130I Fig 11 7 Application example F130I Brahma transformer 120V...

Page 41: ...2 FSB GND 3 FSB H 4 FSB L X13 Mains 1 0 2 N 3 FPE 4 L X11 St rmeldung 1 Fault output 0 potential free 2 Fault input Flame signal 3 Flame input potential free 4 Flame output Operation Problem ILSB FSB...

Page 42: ...flame failure PWR Power supply voltage ERR Error FSB Flame Scanner System Bus is a communication interface developed by LAMTEC that works with a protocol of the same name LDR A light dependent resisto...

Page 43: ...42 11 Appendix 11 4 Declaration of Conformity...

Page 44: ...43 11 Appendix...

Page 45: ...44 11 Appendix 11 5 Order Information Flame monitor F130I Order number Flame monitor F130I supply voltage 230 VAC 659G1001 Flame monitor F130I supply voltage 120 VAC 659G1002...

Page 46: ...Co KG Wiesenstra e 6 D 69190 Walldorf Telefon 49 0 6227 6052 0 Telefax 49 0 6227 6052 57 info lamtec de www lamtec de Print no DLT7669 19 aEN 006 The information in this publication is subject to tech...

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