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GASTER 56 N AW

11

EN

EN

1. GENERAL WARNINGS

Carefully read and follow the instructions contained in this instruction booklet.

After boiler installation, inform the user regarding its operation and give him this
manual, which is an integral and essential part of the product and must be kept with
care for future reference.

Installation and maintenance must be carried out by professionally qualified person-
nel, in compliance with the current regulations and according to the manufacturer's
instructions. Do not carry out any operation on the sealed control parts.

Incorrect installation or inadequate maintenance can result in damage or injury. The
Manufacturer declines any liability for damage due to errors in installation and use,
or failure to follow the instructions.

Before carrying out any cleaning or maintenance operation, disconnect the unit from
the electrical power supply using the switch and/or the special cut-off devices.

In case of a fault and/or poor operation, deactivate the unit and do not try to repair
it or directly intervene. Contact professionally qualified personnel. Any repair/re-
placement of the products must only be carried out by qualified personnel using orig-
inal replacement parts. Failure to comply with the above could affect the safety of
the unit.

This unit must only be used for its intended purpose. Any other use is deemed im-
proper and therefore hazardous.

The packing materials are potentially hazardous and must not be left within the
reach of children.

The unit must not be used by people (including children) with limited physical, sen-
sory or mental abilities or without experience and knowledge of it, unless instructed
or supervised in its use by someone responsible for their safety.

The unit and its accessories must be appropriately disposed of, in compliance with
the current regulations.

The images given in this manual are a simplified representation of the product. In
this representation there may be slight and insignificant differences with respect to
the product supplied.

2. OPERATING INSTRUCTIONS
2.1 Introduction

Dear Customer,
Thank you for choosing 

GASTER 56 N AW

, a floor-standing boiler 

LAMBORGHINI

 fea-

turing advanced design, cutting-edge technology, high reliability and quality construc-
tion. Please read this manual carefully and keep it for future reference.

GASTER 56 N AW

 is a high-efficiency heat generator for central heating using natural

gas or liquefied gas (configurable at the time of installation) and regulated by an ad-
vanced electronic control system.
The boiler shell consists of cast-iron elements whose particular shape guarantees high
exchange efficiency under all operating conditions and an open-flue burner equipped
with electronic ignition and ionization flame control.
The boiler is also equipped with a 

temperature limiter

 (safety thermostat) and 

a fume

evacuation control device

 (fume thermostat).

Thanks to the electronic flame control and ignition system, boiler operation is mostly au-
tomatic.
The user only has to set the temperature required inside the home (by means of the op-
tional room thermostat, whose installation is recommended) or adjust the temperature of
the system.

2.2 Control panel

fig. 1 - Control panel

Key

1

Thermostatic Controller arrangement

2

Boiler pressure/temperature gauge

3

Fume thermostat cover

4

Flame controller reset button with shutdown indicator

5

Boiler control thermostat

6

0-1-Test switch

7

Automatic reset safety thermostat (inside the panel)

2.3 Turning on and off
Lighting

Open the gas cock ahead of the boiler

Turn on the switch or insert the plug (if present) ahead of the boiler

Turn the main switch 

“6”

 to position 

1

 (fig. 1).

Turn the knob 

“5”

 to the selected temperature and that of the room thermostat (if

present) to the required temperature value. The burner will light and the boiler be-
gins to function automatically, controlled by its adjustment and safety devices.

If the boiler is equipped with an electronic thermostatic controller fitted in position 

1

of fig. 1, the user must also take into account the manufacturer's instructions.

A

If the burners do not light and the pushbutton-shutdown indicator 

4

 comes on

after correctly carrying out the lighting procedures, wait about 15 seconds and
then press the above pushbutton. The reset controller will repeat the lighting cy-
cle. If the burners do not light even after several attempts, contact an authorised
service centre or qualified personnel.

Turning off

Close the gas cock ahead of the boiler, turn knob 

“6”

 to 0 and disconnect the power to

the unit.

B

To avoid damage caused by freezing during long idle periods in winter, it is ad-
visable to drain all water from the boiler and system; or add a suitable antifreeze
to the heating system.
The boiler switch 

6

 has 3 positions “0-1-TEST”; the first two have the on-off

function, the third (unstable) must only be used for service and maintenance
purposes.

2.4 Adjustments
System temperature adjustment

Turn the knob 

5

 of fig. 1 clockwise to increase the heating water temperature, or anti-

clockwise to decrease the temperature. The temperature can be varied from a minimum
of 30°C to a maximum of 90°C. However, it is advisable not to operate the boiler below
45°C.

Room temperature adjustment (with optional room thermostat)

Using the room thermostat, set the required room temperature. Controlled by the room
thermostat, the boiler lights and brings the system water to the temperature set by boiler
control thermostat 

5

 of fig. 1. The generator turns off when the required temperature in

the rooms is reached.
If the room thermostat is not present, the boiler will keep the system at the temperature
set by the boiler control thermostat.

Water system pressure adjustment

The filling pressure with system cold, read on the boiler water gauge detail 

2

 of fig. 1,

must be approx. 1.0 bar. If, during operation, the system pressure falls (due to the evap-
oration of gases dissolved in the water) to values below the minimum described above,
the User must bring it to the initial value by operating the filling cock. At the end of the
operation always close the filling cock.

2.5 Maintenance

The user must have the heating system serviced by qualified personnel at least once a
year and combustion checked at least every two years. Consult sec. 4.3 of this manual
for more information.
The boiler casing, panel and aesthetic parts can be cleaned with a damp soft cloth, if nec-
essary soaked in soapy water. Do not use abrasive detergents and solvents.

2.6 Faults

Given below are the faults that can be caused by simple user-solvable problems.

A

Before calling the After-Sales Service check if the problem is due to no gas or
electricity.

1

2

3

4

5

6 7

Symbol Faults

Cure

Boiler shutdown by the flame controller

Make sure that the gas cocks ahead of the 
boiler and on the meter are open.
Press the lit pushbutton-indicator.
In case of repeated boiler shutdowns, contact 
the nearest service centre.

Boiler shutdown due to insufficient system pressure (only 
if a water pressure switch is installed)

Fill the system to 1-1.5 bar cold by means of 
the system filling cock.
Close the cock after use.

Boiler shutdown due to insufficient evacuation of fumes

Unscrew the fume thermostat cover and press 
the button below.
In case of repeated boiler shutdowns contact 
the nearest service centre.

cod. 3541A171  -  Rev. 01 - 03/2018

Summary of Contents for CASTER 56 N AW

Page 1: ...USO L INSTALLAZIONE E LA MANUTENZIONE EN INSTRUCTIONS FOR USE INSTALLATION AND MAINTENANCE ES INSTRUCCIONES DE USO INSTALACI N Y MANTENIMIENTO RO INSTRUC IUNI DE UTILIZARE INSTALARE I NTRETINERE RU c...

Page 2: ...lla caldaia Chiudere o inserire l eventuale interruttore o spina a monte della caldaia Portare l interruttore generale 6 sulla posizione 1 fig 1 Posizionare la manopola 5 sulla temperatura prescelta e...

Page 3: ...le il trattamento dell acqua utilizzata nel caso di impianti molto estesi con grossi contenuti d acqua o di frequenti immissioni di acqua di reintegro nell impianto Se in questi casi si rendesse succe...

Page 4: ...anto di terra Verificare che il valore di pressione e portata gas per il riscaldamento sia quello ri chiesto Verificare che non vi siano liquidi o materiali infiammabili nelle immediate vicinanze dell...

Page 5: ...ositivo La caldaia riprender a funzionare Se in caso di guasto il sensore deve essere sostituito utilizzare esclusivamente acces sori originali assicurarsi che i collegamenti elettrici e che il posizi...

Page 6: ...rrente e chiudere il gas a monte della caldaia 2 Togliere la centralina elettronica di comando 1 della valvola gas fig 7 3 Scollegare i cavi 2 del gruppo elettrodi 4 Svitare il girello 3 che fissa il...

Page 7: ...nsufficiente Controllare che l aereazione del locale dove si trova l apparecchio sia sufficiente per una buona combu stione Odore di gas incombusti Caldaia sporca Controllare e pulire il corpo caldaia...

Page 8: ...e 80 C 60 C kW 56 0 21 6 Alimentazione gas Pmax Pmin Ugello pilota G20 mm 1 x 32_2 Ugello pilota G31 mm 1 x 0 24 Ugelli principali G20 mm 5 x 2 80 Pressione alimentazione G20 mbar 20 Pressione al bruc...

Page 9: ...la gas 49 Termostato di sicurezza 63 Termostato di regolazione caldaia 72 Termostato ambiente non fornito 82 Elettrodo di rivelazione 83 Centralina elettronica di comando 92 Termostato fumi 98 Interru...

Page 10: ...9 Termostato di sicurezza 63 Termostato di regolazione caldaia 72 Termostato ambiente non fornito 82 Elettrodo di rivelazione 83 Centralina elettronica di comando 92 Termostato fumi 98 Interruttore 12...

Page 11: ...or insert the plug if present ahead of the boiler Turn the main switch 6 to position 1 fig 1 Turn the knob 5 to the selected temperature and that of the room thermostat if present to the required temp...

Page 12: ...f replenishing water in the system If par tial or total emptying of the system becomes necessary in these cases it is advisable to refill with treated water Filling boiler and system The filling press...

Page 13: ...unit is connected to an efficient earthing system Make sure the pressure and gas flow values are those required for heating Make sure there are no flammable liquids or materials in the immediate vicin...

Page 14: ...set the device The boiler will start working again If the sensor has to be replaced due to a failure only use original accessories and ensure that the electrical connections and bulb positioning are c...

Page 15: ...e burner assembly 1 Disconnect the power and turn off the gas ahead of the boiler 2 Remove the gas valve electronic controller 1 fig 7 3 Disconnect the electrode assembly cables 2 4 Unscrew the ring 3...

Page 16: ...lean if nec essary Insufficient air change Make sure the ventilation in the room where the unit is located is suf ficient for proper combustion Smell of unburnt gas Boiler dirty Check and clean the bo...

Page 17: ...pply Pmax Pmin Pilot nozzle G20 mm 1 x 32_2 Pilot nozzle G31 mm 1 x 0 24 Main nozzles G20 mm 5 x 2 80 Supply pressure G20 mbar 20 Pressure at burner G20 mbar 15 0 2 5 Delivery G20 m3 h 6 52 2 59 Main...

Page 18: ...4 Gas valve 49 Safety thermostat 63 Boiler control thermostat 72 Room thermostat not supplied 82 Detection electrode 83 Electronic controller 92 Fume thermostat 98 Switch 129 Reset button with indicat...

Page 19: ...valve 49 Safety thermostat 63 Boiler control thermostat 72 Room thermostat not supplied 82 Detection electrode 83 Electronic controller 92 Fume thermostat 98 Switch 129 Reset button with indicator la...

Page 20: ...el termostato de ambiente si est instalado en el valor deseado El quemador se enciende y la caldera comienza a funcionar autom ticamente controlada por los dispositivos de regulaci n y de seguridad En...

Page 21: ...an cantidad de agua o debe rellenarse a me nudo es indispensable cargarla con agua tratada Si en estos casos es necesario va ciar parcial o totalmente la instalaci n el sucesivo llenado se ha de efect...

Page 22: ...de calefacci n tengan los valores indi cados Controlar que no haya l quidos o materiales inflamables cerca de la caldera Encendido de la caldera Abrir la llave del gas ubicada antes de la caldera Pur...

Page 23: ...ver a y se debe sustituir utilizar nicamente recambios originales y comprobar que las conexiones el ctricas y la ubicaci n del bulbo sean correctos B NO ANULAR NUNCA EL SENSOR DE HUMOS Apertura de la...

Page 24: ...antes de la caldera 2 Quitar la centralita electr nica de mando 1 de la v lvula del gas fig 7 3 Desconectar los cables 2 del grupo de electrodos 4 Desenroscar la tuerca 3 que fija el tubo de entrada d...

Page 25: ...yectores sucios o inadecuados Controlar o limpiar los inyectores Recambio de aire insuficiente Controlar que la ventilaci n del local donde se encuentra el equipo sea suficiente para una buena combus...

Page 26: ...24 5 Potencia t rmica til 80 C 60 C kW 56 21 6 Alimentaci n de gas Pm x Pm n Inyector piloto G20 mm 1 x 32_2 Inyector piloto G31 mm 1 x 0 24 Inyectores principales G20 mm 5 x 2 80 Presi n de alimenta...

Page 27: ...ostato de seguridad 63 Termostato de regulaci n caldera 72 Termostato de ambiente no suministrado 82 Electrodo de detecci n 83 Centralita electr nica de mando 92 Termostato de humos 98 Interruptor 129...

Page 28: ...seguridad 63 Termostato de regulaci n caldera 72 Termostato de ambiente no suministrado 82 Electrodo de detecci n 83 Centralita electr nica de mando 92 Termostato de humos 98 Interruptor 129 Pulsador...

Page 29: ...entral Pune i ntrerup torul general 6 pe pozi ia 1 fig 1 Pozi iona i butonul 5 pe temperatura prestabilit iar butonul eventualului termo stat de camer pe valoarea de temperatur dorit n acest moment ar...

Page 30: ...n instala ie se introduce frecvent ap pentru comple tare Dac n aceste cazuri se dovede te necesar ulterior golirea par ial sau total a instala iei se recomand s se efectueze din nou umplerea cu ap tra...

Page 31: ...spunz toare Verifica i ca valoarea presiunii i a debitului de gaz pentru circuitul de nc lzire s fie cea necesar Verifica i ca n imediata apropiere a centralei s nu existe lichide sau materiale in fla...

Page 32: ...pozitivului Centrala va ncepe s func ioneze din nou Dac din cauza unei defec iuni senzorul trebuie nlocuit utiliza i exclusiv accesorii ori ginale i asigura i v c racordurile electrice i pozi ionarea...

Page 33: ...scoate grupul de arz toare proceda i astfel 1 ntrerupe i curentul i nchide i gazul din amonte de central 2 Scoate i unitatea electronic de comand 1 de pe valva de gaz fig 7 3 Deconecta i cablurile 2...

Page 34: ...sau cur a i duzele Aerisire insuficient Controla i ca nc perea n care este montat aparatul s fie aerisit sufi cient pentru o bun combustie Miros de gaze nearse Central murdar Controla i i cur a i cor...

Page 35: ...Putere termic util 80 C 60 C kW 56 0 21 6 Alimentare cu gaz Pmax Pmin Duz pilot G20 mm 1 x 32_2 Duz pilot G31 mm 1 x 0 24 Duze principale G20 mm 5 x 2 80 Presiune de alimentare G20 mbar 20 Presiune l...

Page 36: ...v de gaz 49 Termostat de siguran 63 Termostatul de reglare al centralei 72 Termostat de camer nu este furnizat 82 Electrod de detectare 83 Unitate electronic de comand 92 Termostat gaze arse 98 ntreru...

Page 37: ...9 Termostat de siguran 63 Termostatul de reglare al centralei 72 Termostat de camer nu este furnizat 82 Electrod de detectare 83 Unitate electronic de comand 92 Termostat gaze arse 98 ntrerup tor 129...

Page 38: ...U RU 1 2 2 1 GASTER 56 N AW LAM BORGHINI GASTER 56 N AW 2 2 1 1 2 3 4 5 6 0 1 7 2 3 6 1 1 5 1 1 A 4 15 6 0 B 6 3 0 1 TEST 2 4 5 1 30 90 45 5 de 1 2 1 1 0 2 5 sez 4 3 2 6 A 1 2 3 4 5 6 7 1 1 5 cod 3541...

Page 39: ...GASTER 56 N AW 39 RU 3 3 1 B 3 2 3 3 20 C B 11 B 25 Fr 1 1 5 2 3 4 B 11 B 3 5 230 50 B 3 3 A 2 cap 5 2 1 2 3 3 6 0 5 1 3 2 cod 3541A171 Rev 01 03 2018...

Page 40: ...G30 G31 1 cap 5 2 3 3 G20 G25 D 3 G30 G31 E 3 3 4 3 A B C D G20 G25 E G30 G31 F 1 2 3 4 5 6 7 8 RESET 4 2 B 6 1 1 5 1 50 C B 15 3 4 6 3 0 1 TEST A cap 5 6 1 0 6 1 0 B 4 3 B 8 1 sez 5 3 MIN MAX MIN MA...

Page 41: ...GASTER 56 N AW 41 RU GASTER 56 N AW 110 C 10 C 7 1 3 1 2 3 1 B 4 4 B 5 4 5 5 1 2 3 4 5 1 2 1 5 4 2 3 cod 3541A171 Rev 01 03 2018...

Page 42: ...GASTER 56 N AW 42 RU 6 1 2 3 1 6 4 5 6 10 15 7 6 A 1 2 1 7 3 2 4 3 5 4 6 7 1 2 3 4 5 6 7 8 1 3 2 4 4 1 8 cod 3541A171 Rev 01 03 2018...

Page 43: ...GASTER 56 N AW 43 RU 4 4 1 5 5 1 9 10 11 a1 1 1 2 a2 1 1 2 a3 8 40 C 850 600 615 95 126 126 180 182 480 40 80 83 a2 a3 a1 582 cod 3541A171 Rev 01 03 2018...

Page 44: ...0 21 6 P P G20 1 x 32 2 G31 1 x 0 24 G20 5 x 2 80 G20 20 G20 15 0 2 5 G20 3 6 52 2 59 G31 5 x 1 75 G31 37 G31 35 0 6 0 G31 4 82 1 92 C 95 6 6 0 3 5 16 6 850 600 615 191 1 2 1 1 2 1 1 2 15 230 50 IP X...

Page 45: ...GASTER 56 N AW 45 RU 5 5 14 24 32 44 49 63 72 82 83 92 98 129 159 160 A cod 3541A171 Rev 01 03 2018...

Page 46: ...GASTER 56 N AW 46 RU 15 24 32 44 49 63 72 82 83 92 98 129 159 160 A cod 3541A171 Rev 01 03 2018...

Page 47: ...ENTALES DE LAS DIRECTIVAS APLICABLES LA DECLARACI N DE CONFORMIDAD PUEDE SOLICITARSE AL FABRICANTE THE MARKING CERTIFIES THAT THE PRODUCTS MEET THE ESSENTIAL REQUIREMENTS K THE RELEVANT DIRECTIVES IN...

Page 48: ...108 VIA n 047 6 BRUCIATORI CALDAIE MURALI E TERRA A GAS GRUPPI TERMICI IN GHISA E IN ACCIAIO GENERATORI DI ARIA CALDA TRATTAMENTO ACQUA CONDIZIONAMENTO LL V i L V i L V...

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