KYMCO Super 8 50, Service Manual, Page: 179 / 185

16
. STARTING SYSTEM
16-7
Super 8 50
Measure the clutch cover O.D.
Service Limit : 27.94mm replace if over
Measure the starter idle gear I.D.
Service Limit : 10.05mm replace if over
Measure the starter idle gear shaft O.D.
Service Limit : 9.94mm replace if below
ASSEMBLY
Install the springs, plungers and rollers onto
the clutch body.
Install the clutch cover by aligning the clutch
cover anchor pin with the hole in the clutch
body. Apply locking agent to the threads of
the clutch cover bolts and tighten them.
Torque : 1.2kg-m
Apply engine oil to the needle bearing and
starter drive gear and then install them to the
clutch body.
INSTALLATION
Install the starter clutch onto the crankshaft.
Apply engine oil to the starter idle gear and
shaft and then install them.
Hold the starter drive gear with the universal
holder and tighten the starter clutch lock nut.
Torque : 9.5kg-m
Flywheel Holder
Install the right crankcase cover.
Clutch Cover
Starter Idle Gear
Idle Gear Shaft
Lock Nut Lock Nut Wrench
Flywheel
Holder
Clutch Body
Anchor Pin
Hole Clutch Cover
Special
Note that the lock nut is left threaded.
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