8
. CYLINDER/PISTON
8-6
Super 8 50
PISTON INSTALLATION
Remove any gasket material from the
crankcase surface.
Install the piston, piston pin and a new piston
pin clip.
CYLINDER INSTALLATION
Install the dowel pins and a new cylinder
gasket on the crankcase.
Coat the cylinder bore, piston and piston rings
with clean engine oil.
Carefully lower the cylinder over the piston
by compressing the piston rings.
Gasket
Cylinder
Be careful not to drop foreign matters
into the crankcase.
*
Piston Pin
Piston Pin Clip
Piston
Be careful not to damage or break the
piston rings.
Stagger the ring end gaps at 120
to the
piston pin.
*
Position the piston “IN” mark on the
intake valve side.
Place a clean shop towel in the
crankcase to keep the piston pin clip
from falling into the crankcase.
*
Summary of Contents for Super 8 50
Page 19: ...1 GENERAL INFORMATION 1 18 SUPER 8 50 WIRING DIAGRAM...
Page 25: ...2 FRAME COVERS EXHAUST MUFFLER 2 0 NEW SUPER8 50 2 SCHEMATIC DRAWING 2...
Page 26: ...2 FRAME COVERS EXHAUST MUFFLER 2 1 NEW SUPER8 50...
Page 27: ...2 FRAME COVERS EXHAUST MUFFLER 2 2 NEW SUPER8 50...
Page 78: ...6 ENGINE REMOVAL INSTALLATION 6 0 SUPER 8 50 6 6...
Page 83: ...7 CYLINDER HEAD VALVES 7 0 Super 8 50 7 7...
Page 95: ...8 CYLINDER PISTON 8 0 Super 8 50 8 8 Do not bend...
Page 103: ...9 DRIVE AND DRIVEN PULLEYS 9 0 Super 8 50 9 9...
Page 117: ...10 FINAL REDUCTION 10 0 Super 8 50 10...
Page 123: ...11 CRANKCASE CRANKSHAFT 11 0 Super 8 50 11 11...
Page 129: ...12 FRONT WHEEL FRONT BRAKE FRONT SUSPENSION 12 0 Super 8 50 12 12...
Page 150: ...13 REAR WHEEL REAR BRAKE REAR SHOCK ABSORBER 1 Super 8 50...
Page 172: ...16 STARTING SYSTEM 16 0 Super 8 50 16 16 Starter Relay Starter Motor...