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① In any case, do not touch the reaction force absorber and the socket when operating.

② If anything wrong with the machine, immediately release hands from throttle button to stop operation.

③ Always keep the working air pressure within the range of 0.6 to 0.7 MPa (Pe). Usage under the air pressure of over

0.7 Mpa may cause the defect of the built-in solenoid valve.

④ Avoid excessive grease application on the air motor. It may cause the defect of the built-in solenoid valve.

(As a guideline, apply "one or two drops of the machine oil ISOVG 10 once a day.")

⑤ When applying the cap of the reactive force absorber to the nut, do not align the absorber by hand.

The hand might be pinched between the reactive force absorber and an object by accident when starting the machine.

⑥ Do not operate in the condition that the socket of the reactive force absorber and the socket of the main unit are

not properly inserted into the respective nuts. The socket or reactive force absorber may come off the nut, resulting 
in human injuries and damage on the nut and the object.

⑦ Do not pour "liquid" or "oil" onto the controller.

⑧ Do not make a high impact on the controller.

⑨ In case the machine does not stop when the OK lamp is on, it might be at fault. Stop using the machine immediately.

⑩ Replace batteries when the power is off.

⑪ In case of tightening, fastening may be completed with a little larger torque than the pre-set torque.

( When exceeding the specified upper limit of torque by tightening, once loosen the nut and re-fasten it from the
beginning.)

Do not insert batteries opposite directions.
Inserting batteries opposite directions will damage the CPU.

⑫ Use AA dry cell batteries X 4. Alkaline (recommended), Ni-MH(rechargable), Oxyride dry batteries are applicable.

Do not use other batteries than specified. Do not use worn batteries.
Carefully read cautions on batteries and follow the direction.
◎ Following cases may cause human injury, liquid leaking of batteries, excessive heat of batteries, or burst of batteries

Do not peel the exterior package of the battery or scratch the battery.
Using those batteries may cause the heat or burst.

Do not insert batteries opposite direction. (+) (-)

Do not mix batteries with other assorts or different voltage. 

Replace all batteries with new. Do not mix with charged and discharged batteries.

Do not pour liquid on batteries nor do not soak batteries into liquid.

◎ If something wrong with batteries, please do not use.
◎ If not using the machine for a long time, please remove and store batteries properly.
◎ In case of leaked liquid from batteries attached to skin or garment, wash off with 
    clean water immediately.

■ If properly used under the normal use environment and nothing wrong with bolts, nuts or object which are

to be fasten, a torque wrench is not necessary to check the fastening result.
Please check and confirm the torque with a torque wrench or other measurement tools at the beginning of
the operation.

Warning

Warning

Cautions for operation

peeled or

opposite direction

liquid

Summary of Contents for PTS-450EX

Page 1: ...Operation Manual KUKEN CO LTD Read this Operation Manual thoroughly and the separate Instruction Manual before using...

Page 2: ...tting Description Preparation 2 Initial Setting Operation Preparation 3 How to set the torque How to fasten How to loosen 1 Automotive Mode How to loosen 2 Industrial Mode Troubleshooting 1 Troublesho...

Page 3: ...bolt nut to absorb the reactive force CONTROLLER Enables to pre set torques check the fastening results Main Unit Part Name And Functions THROTTLE LEVER Starts stops the machine REVERSE LEVER Switches...

Page 4: ...Lights when the set torque cannot be obtained due to interruption or error and keys Uses to change the torque Display Panel Displays the torque Pre set keys Uses to select the pre set torque SETUP Lam...

Page 5: ...achine when the operation is completed successfully and the judgment lamp turns green Fail Safe Function In case batteries are exhausted or very low the CPU will not be operated and the spindle turns...

Page 6: ...S Unscrew and open the battery housing cover and insert batteries Be sure to insert correct directions of batteries If not using long remove batteries Attach the reaction force absorber option Make su...

Page 7: ...t handed screws only Maximum Torque Up to the pre set torque Up to the pre set torque Maximum Torque Up to the pre set torque Up to 500 Nm for loosening selected currently Press of the display panel H...

Page 8: ...selection Then the selection will move to the next setting Press key once to change the mode from the Aut And press again to change the mode back to Ind Press to complete the selection Then the select...

Page 9: ...displayed release the finger from the key Press or key to change the value to 250 Pressing for a few seconds increases the value quickly Pressing for a few seconds decreases the value quickly To comp...

Page 10: ...icating P 1 the display also indicate the torque value 250 Nm At this moment the pre set key is selected Selected pre set number is valid until changing to other pre set number After applying the reac...

Page 11: ...on When the display shows the L blinking the loosening operation is ready To cancel the loosening operation press L will be shown only for 10 seconds After the 10 seconds the power will be turned off...

Page 12: ...lever While loosening L will be displayed If exceeding the maximum torque 500 Nm will be displayed and the torque limiter will shut off the machine In this case please use an impact wrench to loosen...

Page 13: ...ly set batteries in place is displayed 2 Batteries are running low Replace batteries with new ones is displayed and turned Controller off immediately Failure of the controller CPU Please refer the nex...

Page 14: ...ease replace with new batteries Lo Error Code Description on fastening Error Code Panel Display Causes Measures If CH1 is turned on CH1 Please see the next page Troubleshooting 3 CHECK1 Result below p...

Page 15: ...ng surface of wheels and nuts and thread face Replace the parts when there are damages or unevenness of the seating surface 3 Whether the wheel bolt is stretched If so replace with the new bolt Try to...

Page 16: ...torque When exceeding the specified upper limit of torque by tightening once loosen the nut and re fasten it from the beginning Do not insert batteries opposite directions Inserting batteries opposite...

Page 17: ...can be connected to the printer or the computer 1 And the result can be saved as data 1 PTS can not be connected both the printer and the computer at same time 2 PTS 450EX must be the transmission mod...

Page 18: ...or the operation time will not be printed If using the printer please refer Page 7 and select Prn PC Output PTS COM By the installation of the optional software PTS COM to a computer Displays the torq...

Page 19: ...udgment Lamp OK green Lights when reaching to the set torque NG red Lights when fastening is interrupted Warns insufficient torque Controller Pre Set Key Uses to select the pre set torque Uses as SET...

Page 20: ...ion est conforme la directive du conseil du 22 juin 1998 concernant le rapprochement des l gislations des tats members relatives aux machines 2006 42 CE Wir KUKEN CO LTD Osaka Japan erkl ren hiermit i...

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