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Depending on the condition of wheels, bolts, nuts and other fastening parts, fastening with PTS may damage bolts.
( Hereinafter this condition will be referred to as "abnormal fastening").

This machine has the function to immediately detect this "abnormal fastening" and shut down to prevent bolts and
other parts from damages.

When "abnormal fastening" is detected, "CH1"( CHECK1 ) is displayed on the controller and the machine stops.

When "CH1" ( abnormal fastening ) is displayed, check the following.

【1】If "CH1"(abnormal fastening)  is displayed, please remove the nut.

(Caution)

If the wheel nut is made up of the inner nut and the outer nut, please make sure to fasten the inner nut
with recommended torque after loosening the outer nut.

If "CH1" is displayed, do not continue fastening. Loosen the bolt / nut first. 
Otherwise the bolt may be stretched or the wheel may be deformed.

【2】 Please check the following;

1) Whether the wheel center is misaligned to the wheel bolt.

2) Whether there are any damages on the seating surface of wheels and nuts and thread face.
 

・ Replace the parts when there are damages or unevenness of the seating surface.

3) Whether the wheel bolt is stretched.

・ If so, replace with the new bolt.

Try to fasten the nut by hand. If the nut can not be fastened smoothly to the end, the bolt must be replaced.

4) Whether the torque is appropriate.

・ Please refer the specified value of respective automobile manufacturer.

5) Whether the amount of grease applied on the surface is appropriate.

In particular, excessive grease application on the aluminum wheel is a cause of excessive axial force
generation.** Please pay full attention to the amount and portion of application so that "the specified
grease applied in a thin layer on the portion specified by the automotive manufacturer".

** Axial Force : Force to pull the bolt (Fastening force)

【3】 After examine bolts, nuts and others for abnormality or changing to new parts, please fasten nuts with extra

pre-tightening.

(Caution)

If the wheel nut is made up of the inner nut and the outer nut, please make sure to fasten the inner nut
with recommended torque after loosening the outer nut.

Warning

Trouble Shooting (3)  

How to deal with [CH1] Abnormal fastening

Summary of Contents for PTS-450EX

Page 1: ...Operation Manual KUKEN CO LTD Read this Operation Manual thoroughly and the separate Instruction Manual before using...

Page 2: ...tting Description Preparation 2 Initial Setting Operation Preparation 3 How to set the torque How to fasten How to loosen 1 Automotive Mode How to loosen 2 Industrial Mode Troubleshooting 1 Troublesho...

Page 3: ...bolt nut to absorb the reactive force CONTROLLER Enables to pre set torques check the fastening results Main Unit Part Name And Functions THROTTLE LEVER Starts stops the machine REVERSE LEVER Switches...

Page 4: ...Lights when the set torque cannot be obtained due to interruption or error and keys Uses to change the torque Display Panel Displays the torque Pre set keys Uses to select the pre set torque SETUP Lam...

Page 5: ...achine when the operation is completed successfully and the judgment lamp turns green Fail Safe Function In case batteries are exhausted or very low the CPU will not be operated and the spindle turns...

Page 6: ...S Unscrew and open the battery housing cover and insert batteries Be sure to insert correct directions of batteries If not using long remove batteries Attach the reaction force absorber option Make su...

Page 7: ...t handed screws only Maximum Torque Up to the pre set torque Up to the pre set torque Maximum Torque Up to the pre set torque Up to 500 Nm for loosening selected currently Press of the display panel H...

Page 8: ...selection Then the selection will move to the next setting Press key once to change the mode from the Aut And press again to change the mode back to Ind Press to complete the selection Then the select...

Page 9: ...displayed release the finger from the key Press or key to change the value to 250 Pressing for a few seconds increases the value quickly Pressing for a few seconds decreases the value quickly To comp...

Page 10: ...icating P 1 the display also indicate the torque value 250 Nm At this moment the pre set key is selected Selected pre set number is valid until changing to other pre set number After applying the reac...

Page 11: ...on When the display shows the L blinking the loosening operation is ready To cancel the loosening operation press L will be shown only for 10 seconds After the 10 seconds the power will be turned off...

Page 12: ...lever While loosening L will be displayed If exceeding the maximum torque 500 Nm will be displayed and the torque limiter will shut off the machine In this case please use an impact wrench to loosen...

Page 13: ...ly set batteries in place is displayed 2 Batteries are running low Replace batteries with new ones is displayed and turned Controller off immediately Failure of the controller CPU Please refer the nex...

Page 14: ...ease replace with new batteries Lo Error Code Description on fastening Error Code Panel Display Causes Measures If CH1 is turned on CH1 Please see the next page Troubleshooting 3 CHECK1 Result below p...

Page 15: ...ng surface of wheels and nuts and thread face Replace the parts when there are damages or unevenness of the seating surface 3 Whether the wheel bolt is stretched If so replace with the new bolt Try to...

Page 16: ...torque When exceeding the specified upper limit of torque by tightening once loosen the nut and re fasten it from the beginning Do not insert batteries opposite directions Inserting batteries opposite...

Page 17: ...can be connected to the printer or the computer 1 And the result can be saved as data 1 PTS can not be connected both the printer and the computer at same time 2 PTS 450EX must be the transmission mod...

Page 18: ...or the operation time will not be printed If using the printer please refer Page 7 and select Prn PC Output PTS COM By the installation of the optional software PTS COM to a computer Displays the torq...

Page 19: ...udgment Lamp OK green Lights when reaching to the set torque NG red Lights when fastening is interrupted Warns insufficient torque Controller Pre Set Key Uses to select the pre set torque Uses as SET...

Page 20: ...ion est conforme la directive du conseil du 22 juin 1998 concernant le rapprochement des l gislations des tats members relatives aux machines 2006 42 CE Wir KUKEN CO LTD Osaka Japan erkl ren hiermit i...

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