Rausch QuickLock Operator'S Manual Download Page 1

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Rausch Electronics USA, LLC. 4757 Innovation Way Chambersburg, PA 17201

Service: (717) 263-8093 | Office: (717) 709-1005 | Fax: (717) 709-1009 | www.rauschusa.com | [email protected]

Operator Manual

QuickLock Operator Manual

– Version 15.07.01

QuickLock is NSF/ANSI 61 Certified for use in potable water.

QuickLock meets ASTM Standard F3110-14.

Summary of Contents for QuickLock

Page 1: ...A 17201 Service 717 263 8093 Office 717 709 1005 Fax 717 709 1009 www rauschusa com reusa rauschusa com Operator Manual QuickLock Operator Manual Version 15 07 01 QuickLock is NSF ANSI 61 Certified fo...

Page 2: ...tion 4 The use of equipment other than a certified Rausch packer and components will void the functionality warranty Using a Rausch QuickLock packer for non OEM installations sleeves risks damages to...

Page 3: ...0 2 1 3 Space required by the packer 11 2 2 Equipment Material and Preparations for the QuickLock Installation 12 2 2 1 Equipment 12 2 2 2 Material 12 2 3 Selecting the QuickLock Sleeve 13 2 3 1 With...

Page 4: ...metal overlap 27 2 5 5 Serial Installation Alternative Procedure 28 2 5 6 Using the Laser Marker 30 2 6 Special Scenarios 31 2 6 1 Repairing joint offsets 31 2 6 2 Groundwater infiltration 32 2 6 3 R...

Page 5: ...epairing wastewater pipes and sewers with internal sleeves 1 3 Certifications The QuickLock system for pipe diameters 6 28 Has been certified under building law by the German Institute for Civil Engin...

Page 6: ...e direction thus keeping the sleeve expanded 5 Adhesive Tape The tapes are put on at the factory to protect the sleeve during the transport and prevent it from unrolling 6 Plastic Rivet The plastic ri...

Page 7: ...nufactured it is rolled tighter than the diameter of the pipe to be repaired Two toothed strips are punched into the sleeve on the left and right In each toothed strip there is a lock The lock is for...

Page 8: ...tained 316L stainless steel of grade 1 4404 may be used up to a chloride concentration of 600 mg l 1 6 3 EPDM Rubber Like the steel sleeve the thermoset polymer EPDM gasket is designed for municipal w...

Page 9: ...installed individually QuickLock can be used for instances of damage up to the following lengths 6 16 maximum damage length 10 62 11 81 see Technical Data Sheet sealed area 18 32 maximum damage length...

Page 10: ...r from traveling through The section of pipe to be repaired must be free of all solids such as sand and gravel hardened deposits or wastewater solids Joint offsets larger than 0 39 inches must be mill...

Page 11: ...e are slightly different Example calculation for space requirements Pipe diameter 300 mm Diameter of Q L rolled up including rubber gasket 250 mm see technical data sheet 300 mm 250 mm 50 mm above and...

Page 12: ...Lock transfer bar to connect camera and packer Quick air vent valve see 2 3 11 An air compressor and tank with a minimum output of 80 psi and pressure regulator ranging from 5 60 psi An air hose on a...

Page 13: ...pipe wall with a beveled end The beveled end of the stainless steel sleeve corresponds to the thickness at which the rubber can no longer be compressed so that it does not exert pressure on the damag...

Page 14: ...ner or outer side of the EPDM rubber gasket 2 4 3 Cutting the transportation tapes Around the sleeve there are at least two strips of tape to stop it from unrolling during transport The plastic rivet...

Page 15: ...on one side make sure you slip the projecting rubber end over the straight edge Slide the EPDM over the sleeve with the rubber extension located at the top Slide the rubber gasket over the steel slee...

Page 16: ...ifting on the steel sleeve during transportation to the damaged area affix the gasket to the sleeve with a spot of superglue above the locks on both ends 12 o clock as well as opposite both sides of t...

Page 17: ...QuickLock Wheel Set Charts Special diameter sleeves usually require special sets of wheels which are available upon request The packer is usually connected to the camera or robot using a transfer bar...

Page 18: ...e Adjustable Packer Section 5 2 Operation for further instructions 2 5 2 3 Aligning the sleeve on the packer The sleeve is usually positioned on the packer while in the manhole before placing the pack...

Page 19: ...er bar is impaired by the locks on a sleeve that has already been installed After installation the locking gears will be in the 11 00 or 1 00 position If the QuickLock sleeve is positioned on the pack...

Page 20: ...d record the installation process When access to two manholes is possible it is a lot easier to set up the camera with the packer in one manhole run the tractor through the pipe to the second manhole...

Page 21: ...agmentation particularly in glazed clay pipes do not expand the packer outside the sleeve because this can damage the host pipe When expanding make sure the sleeve opens easily The sleeve opens more e...

Page 22: ...reduce pressure re apply the application pressure The rubber seal is now sufficiently compressed 2 5 3 7 Inspection Using the camera check that the sleeve is correctly fitted The sleeve should now be...

Page 23: ...small offset occurring in the area of the sleeve overlap will therefore not obstruct the flow Caution Special Scenarios Extreme fragmentation Longitudinal cracks In these scenarios reduce the install...

Page 24: ...g rubber end 2 Second and any additional sleeves straight edge with projecting rubber end 3 Last sleeve beveled end without projecting rubber end Using the projecting rubber end Slip the rubber gasket...

Page 25: ...m the second downstream manhole to meet the packer with the sleeve Installing the second sleeve and others Straight edge sleeve With projecting rubber end Note When the packer passes through the proje...

Page 26: ...nst the direction of the flow Without projecting rubber end Note When the packer passes through the projecting rubber end it is folded inwards Follow the instructions in section 2 5 4 3 below to corre...

Page 27: ...t repeat the procedure Position the sleeve and proceed as above Note When moving back and forth to position the sleeve there is a risk of catching the projecting rubber end and creasing it A tight sea...

Page 28: ...aight edge sleeves can be used but the first sleeve facing against the direction of flow must have a beveled end no 1 in the illustration The 2nd and 3rd sleeves can also have straight edges When inst...

Page 29: ...eeve 1 is installed with one pair of circumferential seals in an intact not damaged section of the pipe Installing the second sleeve and others Move the new sleeve through the previously installed sle...

Page 30: ...ge of the next sleeve will be directly behind it Positioning on the Packer Position the QuickLock sleeve on the packer so that the laser beam can be seen on both the edge of the sleeve and on the host...

Page 31: ...using two sleeves installed in a series The procedure for installing the sleeves is the same as the standard serial installation except that the sleeves are positioned slightly differently Where the...

Page 32: ...used Attaching a hydrophilic waterstop Only use a waterstop recommended by the manufacturer Stretch the waterstop to tear the layer that protects it against premature expansion Cut the waterstop to l...

Page 33: ...mineral based flexible mortar You must use a product with adhesive properties so that the material applied is not lost in the pipe during transportation of the sleeve You must use a product which is f...

Page 34: ...at the alkaline area around the exposed reinforcement is restored Alkalinity is used in concrete manufacturing to protect the steel reinforcements from corrosion Remove any protruding reinforcements R...

Page 35: ...nt and the sleeve can be properly positioned at the damaged spot with the packer then the sleeve will adjust to the pipe deformation and stabilizes or restores the pipe s structural strength If there...

Page 36: ...to gas PVC pipes GRP pipes and glazed clay pipes The trapped air cushion can impair jetting resistance The QuickLock sleeve might be displaced and shift when the high pressure jet strikes the edge of...

Page 37: ...d have the following properties Material 1 4404 or 1 4571 Plate thickness 0 5 1 0 mm Length approx 20 cm longer than the damaged area Diameter nominal diameter of the host pipe Metal overlap approx 50...

Page 38: ...st be broken After this the sleeve cannot be used again The robot cutter To remove an installed QuickLock sleeve you need a robot cutter with a standard commercially available metal cutting disk Often...

Page 39: ...valve can be mounted on the camera between the air pressure hose and the transfer bar When the pressure is removed via the vent valve the packer balloon deflates more quickly This is much faster than...

Page 40: ...QuickLock Operator Manual QuickLock Operator Manual 40 QuickLock Operator Manual Version 15 07 01 3 QuickLock Technical Data Sheet...

Page 41: ...QuickLock Operator Manual QuickLock Operator Manual 41 QuickLock Operator Manual Version 15 07 01...

Page 42: ...ckLock Packer Wheel Axel Set Overview AS1528 VP 150 200 Pipe SIze Wheel Set Extender For Packer Item No Image Drawing Dimensions 6 RS150 AS1528 RS150 Q1 Type Delrin a 58 0 mm b 40 50 mm c 10 0 mm 8 RS...

Page 43: ...pe SIze Wheel Set Extender For Packer Item No Image Drawing Dimensions 8 RS200 AS1537 RS200 Q1 2A Type Tente 75x25 a 75 0 mm b 53 55 mm c 10 0 mm 10 RS250 AS1537 RS250 Q1 2A Type Spoked a 125 0 mm b 6...

Page 44: ...er Wheel Axel Set Overview AS1552 VP 250 300 Pipe SIze Wheel Set Extender For Packer Item No Image Drawing Dimensions 10 RS250 AS1552 RS250 Q2 Type Tente 75x25 a 75 0 mm b 53 55 mm c 10 0 mm 12 RS300...

Page 45: ...Set Extender For Packer Item No Image Drawing Dimensions 14 RS350 AS1563 RS350 Q3 Type Tente 75x25 a 75 0 mm b 79 1 mm c 12 0 mm 15 RS380 AS1563 RS380 Q3 Type Tente 100x32 a 100 0 mm b 88 70 mm c 12 0...

Page 46: ...eel Axel Set Overview AS1531 VP 500 600 Pipe SIze Wheel Set Extender For Packer Item No Image Drawing Dimensions 20 RS500 AS1531 RS500 Q4 Type Spoked a 125 0 mm b 73 2 mm c 12 0 mm 24 RS500 SPV600 AS1...

Page 47: ...el Axel Set Overview AS1553 VP 600 700 Pipe SIze Wheel Set Extender For Packer Item No Image Drawing Dimensions 24 RS600 AS1553 RS600 Q5 Type Spoked a 150 0 mm b 73 20 mm c 12 0 mm 28 RS600 SPV700 AS1...

Page 48: ...eel Set Extender For Packer Item No Image Drawing Dimensions 28 RS700 VP 700 800 RS700 Q6 Type Spoked a 150 0 mm b 86 40 mm c 12 0 mm 30 RS700 SPV750 VP 700 800 RS750Q6 Type Spoked a 150 0 mm b 86 40...

Page 49: ...ker enables the user to adapt the packer wheels to the pipe ID There are two sliding axles on each end of the packer All 4 slides need adjusted to sleeve size 5 2 Operation 5 2 1 Setting compressed ai...

Page 50: ...210 260 10 24 8 66 220 270 10 63 9 06 230 280 11 02 9 44 240 290 11 42 10 250 300 12 10 24 260 310 12 20 10 63 270 320 12 60 5 2 2 3 Fasten the bolts Tighten the two bolts to lock the chassis into pla...

Page 51: ...5 72 5 psi 8 200 mm 50 75 58 psi 10 32 250 800 mm 50 75 58 psi The application pressures listed here are merely approximate values The actual pressures depend on the compressed air unit the accuracy o...

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