6-S19
M5040, M6040, M7040, WSM
FRONT AXLE
(2) 4WD Model
Backlash and Tooth Contact between Bevel Pinion Shaft and
Bevel Gear
1. Set a dial indicator (lever type) with its finger on the tooth surface.
2. Measure the backlash by fixing the bevel pinion shaft (2) and
moving the bevel gear (1) by hand.
3. If the backlash exceeds the allowable limit, adjust with the shim
(4).
4. Adjust the backlash properly by repeating the above procedures.
5. Apply red lead lightly over several teeth at three positions equally
spaced on the bevel gear (1).
6. Turn the bevel pinion shaft (2), against the periphery of the bevel
gear.
7. Check the tooth contact. If not proper, adjust according to the
instructions shown in the figure.
(Reference)
• Thickness of adjusting collar (3) :
5.8 mm (0.229 in.) [Code No.: 3C011-43010]
5.9 mm (0.233 in.) [Code No.: 3C011-43020]
6.0 mm (0.237 in.) [Code No.: 3C011-43030]
6.1 mm (0.241 in.) [Code No.: 3C011-43040]
6.2 mm (0.245 in.) [Code No.: 3C011-43050]
6.4 mm (0.252 in.) [Code No.: 3C011-43070]
• Thickness of adjusting shims (4) :
0.7 mm (0.028 in.) [Code No.: 3A151-32180]
0.8 mm (0.032 in.) [Code No.: 3A151-32130]
1.0 mm (0.039 in.) [Code No.: 3A151-32140]
1.2 mm (0.047 in.) [Code No.: 3A151-32150]
1.4 mm (0.551 in.) [Code No.: 3A151-32160]
2.3 mm (0.091 in.) [Code No.: 3A151-32170]
• Standard size of collar (3) : 0.5 mm (0.020 in.)
shim (4) : 1.2 mm (0.047 in.)
• Backlash changes per 0.1 mm (0.004 in.) shim : Approx. 0.05 mm
(0.002 in.)
IMPORTANT
Q
• Adjust the tooth contact with collar (3) and shim (4) so that
the spiral bevel pinion shaft may not contact with the
differential case.
W1018771
Backlash between bevel
gear and bevel pinion
shaft
Factory spec.
0.20 to 0.30 mm
0.0079 to 0.0118 in.
Allowable limit
0.4 mm
0.016 in.
(1) Bevel Gear
(2) Bevel Pinion Shaft
(3) Collar
(4) Shim
(A) Proper Contact :
More than 35 % red lead contact
area on the gear tooth surface.
The center of tooth contact at 1/3
of the entire width from the small
end.
(B) Deep Contact :
Decrease the shims.
(C) Shallow Contact :
Increase the shims.
KiSC issued 06, 2008 A
Summary of Contents for M5040
Page 1: ...M5040 M6040 M7040 WORKSHOP MANUAL TRACTOR KiSC issued 06 2008 A...
Page 7: ...5 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS KiSC issued 06 2008 A...
Page 8: ...6 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS KiSC issued 06 2008 A...
Page 9: ...7 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS KiSC issued 06 2008 A...
Page 10: ...8 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS Q CABIN Model KiSC issued 06 2008 A...
Page 11: ...9 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS KiSC issued 06 2008 A...
Page 12: ...10 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS KiSC issued 06 2008 A...
Page 13: ...11 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS KiSC issued 06 2008 A...
Page 19: ...17 M5040 M6040 M7040 WSM DIMENSIONS DIMENSIONS ROPS Model KiSC issued 06 2008 A...
Page 20: ...18 M5040 M6040 M7040 WSM DIMENSIONS CABIN Model KiSC issued 06 2008 A...
Page 21: ...G GENERAL KiSC issued 06 2008 A...
Page 108: ...1 ENGINE KiSC issued 06 2008 A...
Page 199: ...2 CLUTCH KiSC issued 06 2008 A...
Page 237: ...3 TRANSMISSION KiSC issued 06 2008 A...
Page 309: ...4 REAR AXLE KiSC issued 06 2008 A...
Page 310: ...CONTENTS MECHANISM 1 STRUCTURE 4 M1 KiSC issued 06 2008 A...
Page 321: ...5 BRAKES KiSC issued 06 2008 A...
Page 322: ...CONTENTS MECHANISM 1 STRUCTURE 5 M1 KiSC issued 06 2008 A...
Page 332: ...6 FRONT AXLE KiSC issued 06 2008 A...
Page 365: ...7 STEERING KiSC issued 06 2008 A...
Page 366: ...CONTENTS MECHANISM 1 STEERING MECHANISM 7 M1 2 STEERING CYLINDER 7 M2 KiSC issued 06 2008 A...
Page 387: ...8 HYDRAULIC SYSTEM KiSC issued 06 2008 A...
Page 426: ...9 ELECTRICAL SYSTEM KiSC issued 06 2008 A...
Page 498: ...10 CABIN KiSC issued 06 2008 A...