1-S53
M5040, M6040, M7040, WSM
ENGINE
Cylinder Head Flaw
1. Prepare an air spray red check.
2. Clean the surface of the cylinder head with the detergent (2).
3. Spray the cylinder head surface with the red permeative liquid
(1). Leave it five to ten minutes after spraying.
4. Wash away the red permeative liquid on the cylinder head
surface with the detergent (2).
5. Spray the cylinder head surface with the white developer (3).
6. If flawed, it can be identified as red marks.
W1076542
Valve Recessing
1. Clean the cylinder head, the valve face and seat.
2. Insert the valve into the valve guide.
3. Measure the valve recessing with a depth gauge.
4. If the measurement exceeds the allowable limit, replace the
valve.
If it still exceeds the allowable limit after replacing the valve,
replace the cylinder head.
W1061543
Valve Lapping
1. Apply compound evenly to the valve lapping surface.
2. Insert the valve into the valve guide. Lap the valve onto its seat
with a valve flapper or screwdriver.
3. After lapping the valve, wash the compound away and apply oil,
then repeat valve lapping with oil.
4. Apply prussian blue to the contact surface to check the seated
rate. If it is less than 70 %, repeat valve lapping again.
IMPORTANT
Q
• When valve lapping is performed, be sure to check the valve
recessing and adjust the valve clearance after assembling
the valve.
W1061709
(1) Red Permeative Liquid
(2) Detergent
(3) White Developer
Valve recessing
(Intake and exhaust)
Factory spec.
(recessing)
0.65 to 0.85 mm
0.0256 to 0.0335 in.
Allowable limit
(recessing)
1.2 mm
0.0472 in.
(1) Cylinder Head Surface
(A) Recessing
(B) Protrusion
(1) Correct
(2) Incorrect
(3) Incorrect
KiSC issued 06, 2008 A
Summary of Contents for M5040
Page 1: ...M5040 M6040 M7040 WORKSHOP MANUAL TRACTOR KiSC issued 06 2008 A...
Page 7: ...5 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS KiSC issued 06 2008 A...
Page 8: ...6 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS KiSC issued 06 2008 A...
Page 9: ...7 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS KiSC issued 06 2008 A...
Page 10: ...8 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS Q CABIN Model KiSC issued 06 2008 A...
Page 11: ...9 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS KiSC issued 06 2008 A...
Page 12: ...10 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS KiSC issued 06 2008 A...
Page 13: ...11 M5040 M6040 M7040 WSM SAFETY INSTRUCTIONS KiSC issued 06 2008 A...
Page 19: ...17 M5040 M6040 M7040 WSM DIMENSIONS DIMENSIONS ROPS Model KiSC issued 06 2008 A...
Page 20: ...18 M5040 M6040 M7040 WSM DIMENSIONS CABIN Model KiSC issued 06 2008 A...
Page 21: ...G GENERAL KiSC issued 06 2008 A...
Page 108: ...1 ENGINE KiSC issued 06 2008 A...
Page 199: ...2 CLUTCH KiSC issued 06 2008 A...
Page 237: ...3 TRANSMISSION KiSC issued 06 2008 A...
Page 309: ...4 REAR AXLE KiSC issued 06 2008 A...
Page 310: ...CONTENTS MECHANISM 1 STRUCTURE 4 M1 KiSC issued 06 2008 A...
Page 321: ...5 BRAKES KiSC issued 06 2008 A...
Page 322: ...CONTENTS MECHANISM 1 STRUCTURE 5 M1 KiSC issued 06 2008 A...
Page 332: ...6 FRONT AXLE KiSC issued 06 2008 A...
Page 365: ...7 STEERING KiSC issued 06 2008 A...
Page 366: ...CONTENTS MECHANISM 1 STEERING MECHANISM 7 M1 2 STEERING CYLINDER 7 M2 KiSC issued 06 2008 A...
Page 387: ...8 HYDRAULIC SYSTEM KiSC issued 06 2008 A...
Page 426: ...9 ELECTRICAL SYSTEM KiSC issued 06 2008 A...
Page 498: ...10 CABIN KiSC issued 06 2008 A...